What is a Roller bottom spheroidization annealing furnace? Introduction to the Working Principle of forging furnace

Roller bottom spheroidization annealing furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a kind of Roller bottom spheroidization annealing furnace manufactured by One-combustion energy saving。The following is to introduce the Roller bottom spheroidization annealing furnace:

1、Brief introduction of Roller bottom spheroidization annealing furnace

Roller bottom spheroidization annealing furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，It has a wide range of uses, including Metal heat treatment, Energy conservation and environmental protection, Metal forging heating, Metal heat treatment and Energy conservation and environmental protection，Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，the product looks beautiful.，Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Roller bottom spheroidization annealing furnace

2、Roller bottom spheroidization annealing furnace function

Roller bottom spheroidization annealing furnaceit has the functions of Forging heating, anneal, quench, heat treatment and temper，the product looks atmospheric.，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，it has the characteristics of energy saving and environmental protection, Strong adaptability, Easy to maintain, Easy to maintain and Easy to control，at work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Roller bottom spheroidization annealing furnace

3、Structural advantages of Roller bottom spheroidization annealing furnace

The Roller bottom spheroidization annealing furnace has the following structure

1. Radiation chamber

The heat load of the main place for Roller bottom spheroidization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Roller bottom spheroidization annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Roller bottom spheroidization annealing furnace

4、Roller bottom spheroidization annealing furnace application

Roller bottom spheroidization annealing furnaces have the following purposes.

1. Improve production efficiency

The Roller bottom spheroidization annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Roller bottom spheroidization annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Energy conservation and environmental protection

The Roller bottom spheroidization annealing furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal forging heating

The Roller bottom spheroidization annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal heat treatment

In addition to forging heating, Roller bottom spheroidization annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Roller bottom spheroidization annealing furnace

5、Roller bottom spheroidization annealing furnace introduction video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Roller bottom spheroidization annealing furnace production process and production site, and gain favorable comments and recognition from customers.。

Roller bottom spheroidization annealing furnace

As you can see from the live video.，One-combustion energy saving it is widely used in aerospace, machinery, building materials, material and Machinery manufacturing。

6、One-combustion energy saving company discount

Roller bottom spheroidization annealing furnace is a new type of forging furnace introduced by Shandong yiran energy-saving environment protection co., ltd manufacturer, which has a wide range of applications, complete structural design and high working efficiency. It is an ideal equipment for petroleum and other industries. Now consult One-combustion energy savingRoller bottom spheroidization annealing furnace, you can enjoy the discount, and there are many activities for you, such as full reduction and full reduction。

One-combustion energy saving

Roller bottom spheroidization annealing furnacein the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，multifunctional, with functions such as hardening and tempering, normalizing, Casting heating, Forging heating and anneal，the main features are energy-efficient, Strong adaptability, Stable and reliable, energy-efficient and Easy to control。