Introduction to Fully automatic stepper furnace, introduction to heating furnace function advantages and characteristics

Fully automatic stepper furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，it has the functions of normalizing, quench, Forging heating, normalizing and temper，the product looks beautiful.，is a Fully automatic stepper furnace newly developed by One-combustion energy saving。The following is to introduce the Fully automatic stepper furnace:

1、Brief introduction of Fully automatic stepper furnace

Fully automatic stepper furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，the main features are Stable and reliable, Stable and reliable, Easy to maintain, energy-efficient and Strong adaptability，can be customized according to user's needs.。

Fully automatic stepper furnace

2、Fully automatic stepper furnace HD real shot

The following is the live video of Fully automatic stepper furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability. of One-combustion energy savingProduction and processing的Fully automatic stepper furnace.。

Fully automatic stepper furnace

As you can see from the live video.，One-combustion energy saving Mainly used forMetal heat treatment,Metal forging heating,Improve production efficiency,Metal heat treatment andEnergy conservation and environmental protection。

3、Introduction of Fully automatic stepper furnace characteristics

Fully automatic stepper furnace has the following characteristics

1. Easy to control

The combustion system and ventilation system of the Fully automatic stepper furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

2. Efficient heating

The Fully automatic stepper furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Easy to maintain

The structural design of the Fully automatic stepper furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Fully automatic stepper furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Strong adaptability

The Fully automatic stepper furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Fully automatic stepper furnace

4、Fully automatic stepper furnace principle

Fully automatic stepper furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，features include Strong adaptability, Easy to maintain, energy saving and environmental protection, energy-efficient and energy saving and environmental protection，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，is a kind of Fully automatic stepper furnace manufactured by One-combustion energy saving。

Fully automatic stepper furnace

5、Fully automatic stepper furnace structure composition

The Fully automatic stepper furnace has the following structure

1. Radiation chamber

The heat load of the main place for Fully automatic stepper furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Fully automatic stepper furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Fully automatic stepper furnace

6、Fully automatic stepper furnace price

The Fully automatic stepper furnace price is introduced as follows:

1. raw material

The higher the cost of materials, the higher the price will be. In the process of purchasing products, users need to make a detailed understanding of the materials selected for products.

2. Company size

Although there are many manufacturers of products in Jinan, Shandong province, there are certain differences in the scale and strength of each manufacturer. Some manufacturers are large in scale and strength, some are small in scale, and some manufacturers do not have their own production workshops and belong to middlemen. Relatively speaking, the prices of products formulated by middlemen are higher.

3. quality factor

The service life of products with excellent quality will be longer, and at the same time, such products are very high in science and technology, which will create higher benefits for customers and make the price generally high, which is the main reason for the high price.

4. product model

The same type of products, with different specifications, models and sizes, have different costs, so the quotations to customers naturally vary. Generally speaking, the larger the model, the higher the price, and the smaller the model, the lower the price.

5. Sales model

Manufacturers mainly implement the sales mode of small profits but quick turnover and online direct sales. The prices of products are generally low, and the prices are clearly marked, and they will not be more expensive at will. In addition, manufacturers mainly establish communication and negotiation relations with customers through the Internet and telephone, which can greatly reduce the investment in facade expenses, and the production cost of manufacturers is low, so the price of Fully automatic stepper furnace is low.

Fully automatic stepper furnace

Fully automatic stepper furnacethe principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，energy saving and environmental protection,Easy to control,Stable and reliable,Easy to control,energy-efficient。