Introduction to Continuous tempering furnace and Forging furnace working principle
Continuous tempering furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,the main features are energy-efficient, Easy to control, Strong adaptability, energy-efficient and Strong adaptability,is a Continuous tempering furnace,The structure is novel, special, advanced, reasonable and scientific.,it is usually composed of ventilation system, combustor, Radiation chamber, recovery of waste heat and convection chamber,is carefully developed by One-combustion energy saving combined with advanced technology。The following is to introduce the Continuous tempering furnace:
1、Brief introduction of Continuous tempering furnace
Continuous tempering furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,it is an ideal choice for customers to buy Continuous tempering furnace。
Continuous tempering furnace
2、Advantages of Continuous tempering furnace principle
Continuous tempering furnaceThe high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.,is a kind of high quality and low price Continuous tempering furnace,The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.。
Continuous tempering furnace
3、Continuous tempering furnace use
The purpose of Continuous tempering furnace is introduced as follows:
- Metal forging heating
- Metal heat treatment
- Improve production efficiency
- Metal tempering
- Metal melting and casting
The Continuous tempering furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.
In addition to forging heating, Continuous tempering furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.
The Continuous tempering furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.
By properly heating and cooling the metal material, the Continuous tempering furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.
Although it is mainly used for forging heating, some types of Continuous tempering furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.
Continuous tempering furnace
4、Continuous tempering furnace function
Continuous tempering furnaceit has the functions of anneal, Forging heating, normalizing, heat treatment and quench,the main structure includes Radiation chamber, ventilation system, combustor, furnace chamber and ventilation system,This Continuous tempering furnaceThe overall structural design is simple and novel.,the product looks beautiful.。
Continuous tempering furnace
5、Continuous tempering furnace real beat
Overview of high-definition pictures,the product looks atmospheric., different specifications and models。
Continuous tempering furnace
Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。
6、Company selection
Choosing a suitable Continuous tempering furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Continuous tempering furnace products that meet the demand and have good cost performance.。
One-combustion energy saving
Continuous tempering furnaceit has the characteristics of energy saving and environmental protection, Stable and reliable, Easy to maintain, Easy to control and energy-efficient,Widely used in Metal heat treatment, Metal tempering, Metal tempering, Metal melting and casting and Metal forging heating,the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.。
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