Introduction to Continuous step heat treatment furnace, introduction to heating furnace advantages and characteristics

Continuous step heat treatment furnaceIt is a forging heating device using gas as fuel.，is an advanced Continuous step heat treatment furnace developed by our company in combination with the actual situation of the industry。

1、Brief introduction of Continuous step heat treatment furnace

Continuous step heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，It has the functions of Improve production efficiency, Metal forging heating, Metal melting and casting, Metal heat treatment and Metal tempering，it has the characteristics of energy saving and environmental protection, Easy to control, Easy to maintain, Strong adaptability and Easy to control，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，the product looks atmospheric.。

Continuous step heat treatment furnace

2、On-site real shot of Continuous step heat treatment furnace

Overview of high-definition pictures,the product looks beautiful.。

Continuous step heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Continuous step heat treatment furnace function

Continuous step heat treatment furnaceit has the functions of normalizing, anneal, heat treatment, Casting heating and Forging heating，it is widely used in Machinery manufacturing, heat treatment, machinery, shipping, war industry and other industries，it is an ideal choice for customers to buy Continuous step heat treatment furnace。

Continuous step heat treatment furnace

4、Functional advantages of Continuous step heat treatment furnace

Continuous step heat treatment furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Continuous step heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Extend the service life of equipment

The Continuous step heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Uniform heating

The Continuous step heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Rapid temperature rise

The Continuous step heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Improve product quality

Because the Continuous step heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Continuous step heat treatment furnace

5、Continuous step heat treatment furnace application

Continuous step heat treatment furnaces have the following purposes.

1. Improve production efficiency

The Continuous step heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous step heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Continuous step heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Energy conservation and environmental protection

The Continuous step heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal tempering

By properly heating and cooling the metal material, the Continuous step heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Continuous step heat treatment furnace

6、Continuous step heat treatment furnace characteristics

The Continuous step heat treatment furnace features are as follows:

1. Easy to maintain

The structural design of the Continuous step heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Continuous step heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Strong adaptability

The Continuous step heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Efficient heating

The Continuous step heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Continuous step heat treatment furnace

Continuous step heat treatment furnacemultifunctional, with functions such as hardening and tempering, temper, Casting heating, quench and hardening and tempering，generally, it is composed of ventilation system, ventilation system, convection chamber, combustor, furnace chamber and other major components。