Introduction to Continuous step heating furnace and Forging furnace advantages and features

Continuous step heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a popular Continuous step heating furnace。

1、Brief introduction of Continuous step heating furnace

Continuous step heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，in the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，it mainly includes combustor, ventilation system, ventilation system, convection chamber and furnace chamber，multifunctional, with functions such as anneal, hardening and tempering, Casting heating, heat treatment and quench，support customization。

Continuous step heating furnace

2、Introduction of Continuous step heating furnace characteristics

Continuous step heating furnace has the following characteristics

1. Easy to maintain

The structural design of the Continuous step heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Efficient heating

The Continuous step heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Stable and reliable

The Continuous step heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Strong adaptability

The Continuous step heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Stable and reliable

The Continuous step heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Continuous step heating furnace

3、Structural advantages of Continuous step heating furnace

The Continuous step heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Radiation chamber

The heat load of the main place for Continuous step heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Continuous step heating furnace

4、Working principle of Continuous step heating furnace

Continuous step heating furnaceat the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，The overall structural design is simple, diverse and beautiful.，it is mainly composed of furnace chamber, Radiation chamber, convection chamber, combustor and recovery of waste heat。

Continuous step heating furnace

5、How much is the Continuous step heating furnace?

The Continuous step heating furnace price is introduced as follows:

1. technology content

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

2. Cost input

When the Continuous step heating furnace is manufactured, the materials selected by different manufacturers will be different. Some manufacturers use high-quality materials, and the price will be relatively high, while some manufacturers use ordinary materials, and the price will be lower.

3. After-sales service level

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Continuous step heating furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Continuous step heating furnace price can meet the purchasing needs of customers.

4. regional advantages

One-combustion energy savingShandong(Province), the transportation is convenient, and the corresponding cost of transporting Continuous step heating furnace is low, which reduces the cost of selling Continuous step heating furnace by manufacturers, and the price will also decrease.

5. Model type

With different specifications, the basic configuration of products will be different, and the price of products with high configuration will naturally be higher, otherwise the price will be lower, so there is a close relationship between specifications and prices.

Continuous step heating furnace

6、One-combustion energy saving delivery site

You can buy Continuous step heating furnace according to your needs and show you Continuous step heating furnace videos.。

Continuous step heating furnace

As you can see from the live video.One-combustion energy saving is a common Continuous step heating furnace。

Continuous step heating furnacethe main structure includes Radiation chamber, recovery of waste heat, combustor, ventilation system, ventilation system and so on，productSimple structure and reliable operation.，Widely used inMetal melting and casting,Metal heat treatment,Metal forging heating,Improve production efficiency,Energy conservation and environmental protection and so on。