What is a Stepped bottom continuous heat treatment furnace? Introduction to the advantages and characteristics of heating furnace functions

Stepped bottom continuous heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，at runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is a kind of Stepped bottom continuous heat treatment furnace manufactured by One-combustion energy saving。

1、Brief introduction of Stepped bottom continuous heat treatment furnace

Stepped bottom continuous heat treatment furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it has the functions of Forging heating, Casting heating, temper, Forging heating and heat treatment，features include energy-efficient, Stable and reliable, Easy to maintain, Strong adaptability and energy-efficient，The overall structural design is relatively simple and compact.，the main structure includes furnace chamber, combustor, ventilation system, Radiation chamber and convection chamber，It has a wide range of uses, including Metal heat treatment, Improve production efficiency, Metal tempering, Metal forging heating and Improve production efficiency。

Stepped bottom continuous heat treatment furnace

2、Functional advantages of Stepped bottom continuous heat treatment furnace

Stepped bottom continuous heat treatment furnaces have the following advantages.

1. Wide application range

The Stepped bottom continuous heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Extend the service life of equipment

The Stepped bottom continuous heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Stepped bottom continuous heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

4. easy to operate

The operation interface of the Stepped bottom continuous heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Stepped bottom continuous heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

Stepped bottom continuous heat treatment furnace

3、Stepped bottom continuous heat treatment furnace application

Stepped bottom continuous heat treatment furnaces have the following purposes.

1. Improve production efficiency

The Stepped bottom continuous heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Energy conservation and environmental protection

The Stepped bottom continuous heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal heat treatment

In addition to forging heating, Stepped bottom continuous heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Stepped bottom continuous heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal tempering

By properly heating and cooling the metal material, the Stepped bottom continuous heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Stepped bottom continuous heat treatment furnace

4、Introduction of Stepped bottom continuous heat treatment furnace characteristics

Stepped bottom continuous heat treatment furnace has the following characteristics

1. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Stepped bottom continuous heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

2. Strong adaptability

The Stepped bottom continuous heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

3. Stable and reliable

The Stepped bottom continuous heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to control

The combustion system and ventilation system of the Stepped bottom continuous heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Easy to maintain

The structural design of the Stepped bottom continuous heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Stepped bottom continuous heat treatment furnace

5、Stepped bottom continuous heat treatment furnace video live broadcast

The following is the live video of Stepped bottom continuous heat treatment furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost. of Stepped bottom continuous heat treatment furnace.。

Stepped bottom continuous heat treatment furnace

As you can see from the live video.，One-combustion energy saving It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

6、Introduction of One-combustion energy saving Company

One-combustion energy saving is a professional manufacturer of heating furnace, which produces Stepped bottom continuous heat treatment furnace with Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved. and reasonable prices. Welcome new and old customers to visit and buy. Click online consultation。

One-combustion energy saving

Stepped bottom continuous heat treatment furnaceusually used in surface treatment, petroleum, automobile, building materials, Machinery manufacturing and other fields，It is a product series that integrates Metal tempering, Metal heat treatment, Energy conservation and environmental protection, Metal melting and casting and Metal forging heating。