What is a Stepped bottom continuous heating furnace? Forging furnace specifications, models, and parameters

Stepped bottom continuous heating furnaceIt is a forging heating device using gas as fuel.，it has been widely used in material, pharmacy, chemical industry, war industry, light industry and other industries，is a popular Stepped bottom continuous heating furnace，is based on One-combustion energy saving is a Stepped bottom continuous heating furnace newly developed by One-combustion energy saving。

1、Brief introduction of Stepped bottom continuous heating furnace

Stepped bottom continuous heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，it can be used in aerospace, material, machinery, metallurgy, heat treatment and other industries，the product looks beautiful.，is carefully developed by One-combustion energy saving combined with advanced technology。

Stepped bottom continuous heating furnace

2、Stepped bottom continuous heating furnace use

The purpose of Stepped bottom continuous heating furnace is introduced as follows:

1. Energy conservation and environmental protection

The Stepped bottom continuous heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Stepped bottom continuous heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Stepped bottom continuous heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal tempering

By properly heating and cooling the metal material, the Stepped bottom continuous heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal forging heating

The Stepped bottom continuous heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Stepped bottom continuous heating furnace

3、Stepped bottom continuous heating furnace display

Exquisite design, excellent material selection, reliable quality and high-definition pictures for our customers to visit.。

Stepped bottom continuous heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Structural advantages of Stepped bottom continuous heating furnace

The Stepped bottom continuous heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Stepped bottom continuous heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Stepped bottom continuous heating furnace

5、Stepped bottom continuous heating furnace price advantage

The Stepped bottom continuous heating furnace price is introduced as follows:

1. select a qualified person

The higher the cost of materials, the higher the price will be. In the process of purchasing, customers need to make a detailed understanding of the materials selected for manufacturing products.

2. market factors

The degree of market competition is also an important factor affecting the price change of products. In order to improve the purchasing power of customers, manufacturers will take preferential measures and appropriately reduce prices.

3. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Stepped bottom continuous heating furnace have more or less differences in price.

4. technology

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

5. Reasonable cost

Cost is a direct and fundamental factor that affects the price of Stepped bottom continuous heating furnace. The manufacturing cost is reflected in the capital investment spent on raw materials, labor and technology, which is high in cost, high in Stepped bottom continuous heating furnace price, low in cost and low in price.

Stepped bottom continuous heating furnace

6、Company selection skills

Choosing a suitable Stepped bottom continuous heating furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Stepped bottom continuous heating furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Stepped bottom continuous heating furnaceAdopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，multifunctional, with functions such as heat treatment, normalizing, quench, hardening and tempering and anneal。