Introduction to High temperature chain heating furnace, advantages, characteristics and principles of Forging furnace

High temperature chain heating furnaceIt is a forging heating device using gas as fuel.，at runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it is widely used in metallurgy, pharmacy, Machinery manufacturing, chemical industry, building materials and other industries。The following is to introduce the High temperature chain heating furnace:

1、Brief introduction of High temperature chain heating furnace

High temperature chain heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the product looks atmospheric.。

High temperature chain heating furnace

2、High temperature chain heating furnace work site real shot

The following picture is a panoramic shot of One-combustion energy saving High temperature chain heating furnace,the product looks beautiful., which is trustworthy.。

High temperature chain heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Introduction of High temperature chain heating furnace characteristics

High temperature chain heating furnace has the following characteristics

1. Stable and reliable

The High temperature chain heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Efficient heating

The High temperature chain heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Strong adaptability

The High temperature chain heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the High temperature chain heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. Easy to maintain

The structural design of the High temperature chain heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

High temperature chain heating furnace

4、High temperature chain heating furnace structure composition

The High temperature chain heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for High temperature chain heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

High temperature chain heating furnace

5、High temperature chain heating furnace function

High temperature chain heating furnacemultifunctional, with functions such as Forging heating, normalizing, anneal, temper and Casting heating，The structure is novel, special, advanced, reasonable and scientific.，the main structure includes ventilation system, Radiation chamber, convection chamber, ventilation system and ventilation system，The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

High temperature chain heating furnace

6、Introduction of advantages of High temperature chain heating furnace

High temperature chain heating furnaces have the following advantages.

1. Efficient combustion

The High temperature chain heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Multiple fuel options

Although the High temperature chain heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Uniform heating

The High temperature chain heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Improve product quality

Because the High temperature chain heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Efficient combustion

The High temperature chain heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

High temperature chain heating furnace

High temperature chain heating furnaceit has the functions of hardening and tempering, heat treatment, quench, Forging heating and quench，the product looks atmospheric.，the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。