What is a Well type forging furnace? Introduction to the Working Principle of heating furnace
Well type forging furnaceIt is a forging heating device using gas as fuel.,widely used inMachinery manufacturing,metallurgy,shipping,war industry,pharmacy and other industries,it has the characteristics of Easy to control, Strong adaptability, energy-efficient, Easy to control and energy saving and environmental protection,it has the structure of convection chamber, ventilation system, furnace chamber, ventilation system and combustor,is carefully developed by One-combustion energy saving combined with advanced technology。The following is to introduce the Well type forging furnace:
1、Brief introduction of Well type forging furnace
Well type forging furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.,Commonly used inEnergy conservation and environmental protection,Metal forging heating,Metal tempering,Metal heat treatment,Improve production efficiency and so on。
Well type forging furnace
2、Functional advantages of Well type forging furnace
Well type forging furnaces have the following advantages.
- Extend the service life of equipment
- Extend the service life of equipment
- Uniform heating
- Improve product quality
- Multiple fuel options
The Well type forging furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.
The Well type forging furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.
The Well type forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.
Because the Well type forging furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.
Although the Well type forging furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.
Well type forging furnace
3、Well type forging furnace principle
Well type forging furnaceThe high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.,is a Well type forging furnace,has been favored by more and more customers.。
Well type forging furnace
4、Well type forging furnace structure composition
The Well type forging furnace has the following structure
- ventilation system
- Waste heat recovery system
- Radiation chamber
- convection chamber
- combustor
Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.
Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.
The heat load of the main place for Well type forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
Well type forging furnace
5、Well type forging furnace function
Well type forging furnaceit has the functions of Forging heating, temper, normalizing, anneal and Casting heating,it is widely used in Household necessities, light industry, heat treatment, electron, chemical industry and other industries,It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.,Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。
Well type forging furnace
Well type forging furnaceIt is mostly used in Energy conservation and environmental protection, Improve production efficiency, Metal forging heating, Metal tempering, Metal heat treatment, Metal melting and casting and so on,the product looks atmospheric.,It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。
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