What is a Heat treatment equipment trolley forging heating furnace? Introduction to the Working Principle of Forging furnace

Heat treatment equipment trolley forging heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，features include Easy to maintain, Stable and reliable, energy-efficient, Easy to control and Easy to control，multifunctional, with functions such as hardening and tempering, normalizing, normalizing, heat treatment and hardening and tempering，in the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，was developed and designed by One-combustion energy saving。The following is to introduce the Heat treatment equipment trolley forging heating furnace:

1、Brief introduction of Heat treatment equipment trolley forging heating furnace

Heat treatment equipment trolley forging heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Mainly used forMetal tempering,Metal heat treatment,Metal forging heating,Energy conservation and environmental protection andEnergy conservation and environmental protection，the main features are Easy to maintain, Stable and reliable, energy saving and environmental protection, energy-efficient and Strong adaptability。

Heat treatment equipment trolley forging heating furnace

2、Heat treatment equipment trolley forging heating furnace performance advantage

Heat treatment equipment trolley forging heating furnaces have the following advantages.

1. Multiple fuel options

Although the Heat treatment equipment trolley forging heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Heat treatment equipment trolley forging heating furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Efficient combustion

The Heat treatment equipment trolley forging heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Uniform heating

The Heat treatment equipment trolley forging heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. easy to operate

The operation interface of the Heat treatment equipment trolley forging heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Heat treatment equipment trolley forging heating furnace

3、Heat treatment equipment trolley forging heating furnace function

Heat treatment equipment trolley forging heating furnaceit has the functions of Forging heating, temper, quench, Casting heating and anneal，Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，it has been widely used in automobile, chemical industry, surface treatment, light industry, Machinery manufacturing and other industries，the main structure includes furnace chamber, recovery of waste heat, convection chamber, ventilation system, ventilation system and so on，Heat treatment equipment trolley forging heating furnaceThe overall structural design is relatively simple，the product looks atmospheric.。

Heat treatment equipment trolley forging heating furnace

4、Structural advantages of Heat treatment equipment trolley forging heating furnace

The Heat treatment equipment trolley forging heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Heat treatment equipment trolley forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Heat treatment equipment trolley forging heating furnace

5、Working principle of Heat treatment equipment trolley forging heating furnace

Heat treatment equipment trolley forging heating furnaceat runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，it is mainly composed of recovery of waste heat, Radiation chamber, ventilation system, combustor and furnace chamber，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。

Heat treatment equipment trolley forging heating furnace

6、Introduction of Heat treatment equipment trolley forging heating furnace characteristics

Heat treatment equipment trolley forging heating furnace has the following characteristics

1. Stable and reliable

The Heat treatment equipment trolley forging heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Heat treatment equipment trolley forging heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

4. Stable and reliable

The Heat treatment equipment trolley forging heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to maintain

The structural design of the Heat treatment equipment trolley forging heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Heat treatment equipment trolley forging heating furnace

Heat treatment equipment trolley forging heating furnaceat work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，multifunctional, with functions such as heat treatment, anneal, Forging heating, quench and temper，It has the functions of Improve production efficiency, Metal tempering, Metal heat treatment, Metal forging heating and Metal melting and casting。