Introduction to Fully enclosed trolley furnace, Forging furnace advantages, characteristics and principles

Fully enclosed trolley furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，multifunctional, with functions such as heat treatment, quench, hardening and tempering, Forging heating and normalizing，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.，was developed and designed by One-combustion energy saving。

1、Brief introduction of Fully enclosed trolley furnace

Fully enclosed trolley furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it has the structure of Radiation chamber, ventilation system, recovery of waste heat, combustor and recovery of waste heat，is a kind of high quality and low price Fully enclosed trolley furnace，it is an ideal choice for customers to buy Fully enclosed trolley furnace。

Fully enclosed trolley furnace

2、Advantages of Fully enclosed trolley furnace principle

Fully enclosed trolley furnaceat runtime,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，features include Easy to control, Easy to maintain, Stable and reliable, energy saving and environmental protection and energy-efficient。

Fully enclosed trolley furnace

3、Fully enclosed trolley furnace function

Fully enclosed trolley furnacemultifunctional, with functions such as quench, hardening and tempering, Forging heating, temper and normalizing，the main features are Strong adaptability, Easy to control, Easy to maintain, energy saving and environmental protection and energy-efficient，it is mainly composed of ventilation system, ventilation system, convection chamber, Radiation chamber and furnace chamber，Fully enclosed trolley furnaceThe overall structural design is simple and novel.，widely used in shipping, aerospace, Machinery manufacturing, material, war industry and other fields，Widely used in Energy conservation and environmental protection, Metal forging heating, Metal heat treatment, Metal melting and casting and Metal tempering。

Fully enclosed trolley furnace

4、Fully enclosed trolley furnace application

Fully enclosed trolley furnaces have the following purposes.

1. Improve production efficiency

The Fully enclosed trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal heat treatment

In addition to forging heating, Fully enclosed trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Energy conservation and environmental protection

The Fully enclosed trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal tempering

By properly heating and cooling the metal material, the Fully enclosed trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Fully enclosed trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Fully enclosed trolley furnace

5、Fully enclosed trolley furnace structure

The Fully enclosed trolley furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Fully enclosed trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. furnace chamber

A space for holding metallic materials for heating.

Fully enclosed trolley furnace

6、Company selection skills

Choosing a suitable Fully enclosed trolley furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Fully enclosed trolley furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Fully enclosed trolley furnacethe product looks atmospheric.，it has the functions of Casting heating, heat treatment, anneal, quench and heat treatment。