What is a Split type trolley furnace? Forging furnace specifications, models, and parameters

Split type trolley furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the main structure includes Radiation chamber, recovery of waste heat, ventilation system, furnace chamber and recovery of waste heat，it is widely used in Household necessities, petroleum, electron, pharmacy and Machinery manufacturing，has been favored by more and more customers.。

1、Brief introduction of Split type trolley furnace

Split type trolley furnaceIt is a forging heating device using gas as fuel.，the product looks beautiful.，is a kind of Split type trolley furnace manufactured by One-combustion energy saving。

Split type trolley furnace

2、Advantages of Split type trolley furnace principle

Split type trolley furnaceat the start of the operation,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，It is an efficient, energy-saving and environment-friendly metal heating device.，it is an ideal choice for customers to buy Split type trolley furnace。

Split type trolley furnace

3、Split type trolley furnace application

Split type trolley furnaces have the following purposes.

1. Improve production efficiency

The Split type trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal heat treatment

In addition to forging heating, Split type trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Improve production efficiency

The Split type trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal tempering

By properly heating and cooling the metal material, the Split type trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Split type trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Split type trolley furnace

4、Introduction of Split type trolley furnace characteristics

Split type trolley furnace has the following characteristics

1. Stable and reliable

The Split type trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Stable and reliable

The Split type trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Efficient heating

The Split type trolley furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Split type trolley furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

5. Easy to maintain

The structural design of the Split type trolley furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Split type trolley furnace

5、Split type trolley furnace structure composition

The Split type trolley furnace has the following structure

1. Radiation chamber

The heat load of the main place for Split type trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. furnace chamber

A space for holding metallic materials for heating.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Split type trolley furnace

6、Split type trolley furnace price concessions

The Split type trolley furnace price is introduced as follows:

1. Manufacturer's strength

One-combustion energy saving is a self-produced and self-sold Split type trolley furnace, and has rich experience in the production and manufacturing of Split type trolley furnace. In the process of production and manufacturing, there is less waste of resources, and the corresponding product prices are also low.

2. deploy

There is a direct connection between configuration and specifications. Generally speaking, with different specifications, its configuration scheme will be different, and the selection of products' materials and parts will be different, so the sales price of products will be different. It is not difficult to see that the configuration and price of Split type trolley furnace are closely related. One-combustion energy saving has comprehensively measured the configuration and sales price of products when designing Split type trolley furnace, which not only ensures that the functions of products can meet the actual needs of customers, but also can be in terms of price.

3. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

4. After-sales service level

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Split type trolley furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Split type trolley furnace price can meet the purchasing needs of customers.

5. model

The prices of products with different specifications and models will definitely be different. Generally speaking, the larger the specifications and models, the higher the prices will be. Because the raw materials and time consumed in the manufacturing process of large-sized products are more, the prices are much higher than those of small-sized products.

Split type trolley furnace

Split type trolley furnacemultifunctional, with functions such as Forging heating, anneal, quench, heat treatment and Casting heating，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.。