Introduction to Industrial heat treatment furnace and heating furnace working principle

Industrial heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the main structure includes convection chamber, combustor, ventilation system, Radiation chamber, furnace chamber and so on，it is an ideal choice for customers to buy Industrial heat treatment furnace。

1、Brief introduction of Industrial heat treatment furnace

Industrial heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

Industrial heat treatment furnace

2、Industrial heat treatment furnace structure composition

The Industrial heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Industrial heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Radiation chamber

The heat load of the main place for Industrial heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Industrial heat treatment furnace

3、Functional advantages of Industrial heat treatment furnace

Industrial heat treatment furnaces have the following advantages.

1. Multiple fuel options

Although the Industrial heat treatment furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Improve product quality

Because the Industrial heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Industrial heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Uniform heating

The Industrial heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Industrial heat treatment furnace

4、Industrial heat treatment furnace application

Industrial heat treatment furnaces have the following purposes.

1. Energy conservation and environmental protection

The Industrial heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal forging heating

The Industrial heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal tempering

By properly heating and cooling the metal material, the Industrial heat treatment furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal heat treatment

In addition to forging heating, Industrial heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Industrial heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Industrial heat treatment furnace

5、Advantages of Industrial heat treatment furnace principle

Industrial heat treatment furnacein the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，is developed and improved by One-combustion energy saving。

Industrial heat treatment furnace

6、Introduction of advantages of Industrial heat treatment furnace

The advantages of Industrial heat treatment furnace are as follows:

1. Wide application range

The Industrial heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Uniform heating

The Industrial heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Industrial heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

4. Extend the service life of equipment

The Industrial heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Efficient combustion

The Industrial heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Industrial heat treatment furnace

Industrial heat treatment furnacemultifunctional, with functions such as normalizing, Forging heating, hardening and tempering, quench and hardening and tempering，at work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。