What is a Regenerative burner tube annealing furnace? Introduction to the advantages, characteristics, and principles of the forging furnace

Regenerative burner tube annealing furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks atmospheric.，the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，usually used in metallurgy, electron, material, surface treatment, machinery and other fields，it has the functions of hardening and tempering, Forging heating, quench, quench and temper。

1、Brief introduction of Regenerative burner tube annealing furnace

Regenerative burner tube annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，It has a wide range of uses, and is often used inMetal heat treatment,Metal melting and casting,Energy conservation and environmental protection,Metal forging heating,Metal melting and casting and so on，the product looks beautiful.，is based on One-combustion energy saving is carefully developed by One-combustion energy saving combined with advanced technology。

Regenerative burner tube annealing furnace

2、Structural advantages of Regenerative burner tube annealing furnace

The Regenerative burner tube annealing furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Radiation chamber

The heat load of the main place for Regenerative burner tube annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Regenerative burner tube annealing furnace

3、Functional advantages of Regenerative burner tube annealing furnace

Regenerative burner tube annealing furnaces have the following advantages.

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Extend the service life of equipment

The Regenerative burner tube annealing furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Intelligent control

The Regenerative burner tube annealing furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Wide application range

The Regenerative burner tube annealing furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Rapid temperature rise

The Regenerative burner tube annealing furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Regenerative burner tube annealing furnace

4、Video analysis of Regenerative burner tube annealing furnace

On-site aerial photography of Regenerative burner tube annealing furnace。

Regenerative burner tube annealing furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it has the characteristics of Strong adaptability, Easy to control, energy saving and environmental protection, Easy to maintain and Stable and reliable。

5、Regenerative burner tube annealing furnace application

Regenerative burner tube annealing furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative burner tube annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Improve production efficiency

The Regenerative burner tube annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Regenerative burner tube annealing furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative burner tube annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Improve production efficiency

The Regenerative burner tube annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Regenerative burner tube annealing furnace

6、Regenerative burner tube annealing furnace performance advantage

The advantages of Regenerative burner tube annealing furnace are as follows:

1. Improve product quality

Because the Regenerative burner tube annealing furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Efficient combustion

The Regenerative burner tube annealing furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Regenerative burner tube annealing furnace can significantly reduce energy consumption, thus reducing operating costs.

4. easy to operate

The operation interface of the Regenerative burner tube annealing furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. easy to operate

The operation interface of the Regenerative burner tube annealing furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Regenerative burner tube annealing furnace

Regenerative burner tube annealing furnacethe product looks atmospheric.，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。