Introduction to Round tube industrial furnace, introduction to forging furnace advantages and characteristics

Round tube industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，was developed and designed by One-combustion energy saving。The following is to introduce the Round tube industrial furnace:

1、Brief introduction of Round tube industrial furnace

Round tube industrial furnaceIt is a forging heating device using gas as fuel.，Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，It has a wide range of uses, including Metal tempering, Metal heat treatment, Metal forging heating, Energy conservation and environmental protection and Energy conservation and environmental protection，it can be used in shipping, war industry, petroleum, Household necessities, machinery and other industries。

Round tube industrial furnace

2、Introduction of Round tube industrial furnace characteristics

Round tube industrial furnace has the following characteristics

1. Easy to maintain

The structural design of the Round tube industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Efficient heating

The Round tube industrial furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. Stable and reliable

The Round tube industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Round tube industrial furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

5. Stable and reliable

The Round tube industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Round tube industrial furnace

3、Round tube industrial furnace function

Round tube industrial furnacemultifunctional, with functions such as normalizing, hardening and tempering, temper, Casting heating and hardening and tempering，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the product looks atmospheric.，is an advanced Round tube industrial furnace developed by our company in combination with the actual situation of the industry。

Round tube industrial furnace

4、Structural advantages of Round tube industrial furnace

The Round tube industrial furnace has the following structure

1. Radiation chamber

The heat load of the main place for Round tube industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Round tube industrial furnace

5、Round tube industrial furnace video live broadcast

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Round tube industrial furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Round tube industrial furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd widely used in surface treatment, Machinery manufacturing, heat treatment, electron, aerospace and other fields。

6、Round tube industrial furnace function

Round tube industrial furnaceit has the functions of heat treatment, temper, normalizing, anneal and quench，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，is a common Round tube industrial furnace，It has the functions of Metal melting and casting, Metal heat treatment, Metal forging heating, Improve production efficiency and Metal tempering，reliable quality。

Round tube industrial furnace

Round tube industrial furnacethe advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.，at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。