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What is a Regenerative natural gas tube quenching furnace? Introduction to the principle of Forging furnace structure

2025-5-27

Regenerative natural gas tube quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.,multifunctional, with functions such as Casting heating, anneal, Forging heating, normalizing and hardening and tempering,has been favored by more and more customers.。The following is to introduce the Regenerative natural gas tube quenching furnace:

1、Brief introduction of Regenerative natural gas tube quenching furnace

Regenerative natural gas tube quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

Regenerative natural gas tube quenching furnace

Regenerative natural gas tube quenching furnace

2、Regenerative natural gas tube quenching furnace function

Regenerative natural gas tube quenching furnaceit has the functions of quench, temper, anneal, hardening and tempering and heat treatment,Simple structure and advanced technology.,generally, it is composed of recovery of waste heat, convection chamber, combustor, furnace chamber, Radiation chamber and other major components,in the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,it is an ideal choice for customers to buy Regenerative natural gas tube quenching furnace。

Regenerative natural gas tube quenching furnace

Regenerative natural gas tube quenching furnace

3、Structural characteristics of Regenerative natural gas tube quenching furnace

The Regenerative natural gas tube quenching furnace structure is introduced as follows:

  1. furnace chamber
  2. A space for holding metallic materials for heating.

  3. Radiation chamber
  4. The heat load of the main place for Regenerative natural gas tube quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  5. furnace chamber
  6. A space for holding metallic materials for heating.

  7. combustor
  8. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  9. ventilation system
  10. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Regenerative natural gas tube quenching furnace

Regenerative natural gas tube quenching furnace

4、Regenerative natural gas tube quenching furnace principle

Regenerative natural gas tube quenching furnaceat runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,The overall structural design is relatively simple,Structure consists of ventilation system, convection chamber, ventilation system, combustor, ventilation system and so on,the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.,It can be used for Improve production efficiency, Metal melting and casting, Metal heat treatment, Energy conservation and environmental protection, Metal tempering, Metal forging heating and so on,Easy to control,energy saving and environmental protection,energy-efficient,Strong adaptability,Easy to maintain。

Regenerative natural gas tube quenching furnace

Regenerative natural gas tube quenching furnace

5、Regenerative natural gas tube quenching furnace quotation

The Regenerative natural gas tube quenching furnace price is introduced as follows:

  1. Brand strength
  2. At present, there are various brands of Regenerative natural gas tube quenching furnace in Jinan, Shandong province. The performance, quality and after-sales of products under different brands are different, and the prices of Regenerative natural gas tube quenching furnace are different.

  3. product function
  4. The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

  5. raw material
  6. The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

  7. Reasonable cost
  8. When the Regenerative natural gas tube quenching furnace is manufactured, the materials selected by different manufacturers will be different. Some manufacturers use high-quality materials, and the price will be relatively high, while some manufacturers use ordinary materials, and the price will be lower.

  9. Sales model
  10. One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

Regenerative natural gas tube quenching furnace

Regenerative natural gas tube quenching furnace

6、One-combustion energy saving's strength

The company has many years of Regenerative natural gas tube quenching furnace manufacturing experience, large scale and strong strength.。

One-combustion energy saving

One-combustion energy saving

Regenerative natural gas tube quenching furnacemultifunctional, with functions such as Casting heating, Forging heating, normalizing, quench and Casting heating,widely used in electron, material, metallurgy, automobile, shipping and other fields。