What is a Rapid heating quenching furnace? Introduction to the Working Principle of heating furnace

Rapid heating quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，favorable price，reliable quality。The following is to introduce the Rapid heating quenching furnace:

1、Brief introduction of Rapid heating quenching furnace

Rapid heating quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Rapid heating quenching furnace

2、Working principle of Rapid heating quenching furnace

Rapid heating quenching furnaceat work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.。

Rapid heating quenching furnace

3、Introduction of advantages of Rapid heating quenching furnace

Rapid heating quenching furnaces have the following advantages.

1. Efficient combustion

The Rapid heating quenching furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Improve product quality

Because the Rapid heating quenching furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Intelligent control

The Rapid heating quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

5. Multiple fuel options

Although the Rapid heating quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Rapid heating quenching furnace

4、Rapid heating quenching furnace structure

The Rapid heating quenching furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Radiation chamber

The heat load of the main place for Rapid heating quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Rapid heating quenching furnace

5、Rapid heating quenching furnace price

The Rapid heating quenching furnace price is introduced as follows:

1. region

One-combustion energy savingJinan, Shandong province, the transportation is convenient, and the corresponding cost of transporting Rapid heating quenching furnace is low, which reduces the cost of selling Rapid heating quenching furnace by manufacturers, and the price will also decrease.

2. select a qualified person

The quality of materials directly determines the cost. The worse the materials are, the lower the cost will be, and the cheaper the price will be. Of course, the materials are better and the cost is higher, so the overall quotation is naturally higher.

3. quality

The Rapid heating quenching furnace is made of high-quality materials, and the cost of the product is high, so the price of the product will also rise. One-combustion energy saving has always adhered to high quality in the construction of Rapid heating quenching furnace and won the trust of customers.

4. company strength

Reliable manufacturers can produce excellent products, and such manufacturers have high comprehensive credibility and can design products in all directions. Therefore, compared with other manufacturers, such products have higher scientific and technological content and more functions. One-combustion energy saving's reputation and products are very high, and it is a trustworthy big brand and manufacturer.

5. Cost input

The manufacturer has a fixed raw material supplier, so that the raw material price given by the raw material supplier to the manufacturer will be lower, the raw material cost invested by the manufacturer will be reduced, and the price of the Rapid heating quenching furnace will also be reduced.

Rapid heating quenching furnace

6、company strength

The company has many years of Rapid heating quenching furnace manufacturing experience, large scale and strong strength.。

One-combustion energy saving

Rapid heating quenching furnaceIt has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it is widely used inlight industry,automobile,heat treatment,shipping,metallurgy and other industries。