What is a High temperature rapid quenching furnace? Introduction to the principle of Forging furnace structure

High temperature rapid quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

1、Brief introduction of High temperature rapid quenching furnace

High temperature rapid quenching furnaceIt is a forging heating device using gas as fuel.，multifunctional, with functions such as Casting heating, anneal, hardening and tempering, heat treatment and temper，features include Strong adaptability, Stable and reliable, energy-efficient, Easy to control and Strong adaptability，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，is a popular High temperature rapid quenching furnace。

High temperature rapid quenching furnace

2、Structural advantages of High temperature rapid quenching furnace

The High temperature rapid quenching furnace has the following structure

1. Radiation chamber

The heat load of the main place for High temperature rapid quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

High temperature rapid quenching furnace

3、High temperature rapid quenching furnace HD picture real shot

Various styles and styles of High temperature rapid quenching furnace, complete models, for you to choose at will.。

High temperature rapid quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、High temperature rapid quenching furnace introduction video

On-site aerial photography of High temperature rapid quenching furnace。

High temperature rapid quenching furnace

As you can see from the live video.，One-combustion energy saving it can be used in automobile, Household necessities, war industry, Machinery manufacturing, pharmacy and other industries。

5、High temperature rapid quenching furnace function

High temperature rapid quenching furnaceit has the functions of Forging heating, normalizing, quench, hardening and tempering and Forging heating，has been favored by more and more customers.。

High temperature rapid quenching furnace

6、Company selection skills

Choosing a suitable High temperature rapid quenching furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase High temperature rapid quenching furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

High temperature rapid quenching furnaceat runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，multifunctional, with functions such as temper, anneal, heat treatment, Casting heating and normalizing，The structure is novel, special, advanced, reasonable and scientific.，it is mainly composed of combustor, furnace chamber, convection chamber, convection chamber and furnace chamber。