What is a Tempering trolley furnace? Introduction to the principle of forging furnace structure

Tempering trolley furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

1、Brief introduction of Tempering trolley furnace

Tempering trolley furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，It has a wide range of uses, and is often used inMetal heat treatment,Energy conservation and environmental protection,Metal tempering,Metal melting and casting,Improve production efficiency and so on，multifunctional, with functions such as heat treatment, temper, quench, anneal and normalizing，Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，features include Easy to maintain, Stable and reliable, energy saving and environmental protection, Strong adaptability and Stable and reliable。

Tempering trolley furnace

2、Structural advantages of Tempering trolley furnace

The Tempering trolley furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Tempering trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Tempering trolley furnace

3、Working principle of Tempering trolley furnace

Tempering trolley furnaceThe high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，it is widely used in light industry, heat treatment, automobile, machinery, surface treatment and other industries，It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，it mainly includes ventilation system, Radiation chamber, furnace chamber, recovery of waste heat and convection chamber，be loved by our customers.。

Tempering trolley furnace

4、Tempering trolley furnace structure composition

The Tempering trolley furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Radiation chamber

The heat load of the main place for Tempering trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Tempering trolley furnace

5、Tempering trolley furnace characteristics

The Tempering trolley furnace features are as follows:

1. Efficient heating

The Tempering trolley furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Stable and reliable

The Tempering trolley furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Strong adaptability

The Tempering trolley furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Easy to maintain

The structural design of the Tempering trolley furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Efficient heating

The Tempering trolley furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Tempering trolley furnace

6、Brief introduction of Tempering trolley furnace

Tempering trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，It has the functions of Metal forging heating, Energy conservation and environmental protection, Metal melting and casting, Metal heat treatment and Metal tempering，The overall structural design is relatively simple，it is usually composed of ventilation system, combustor, ventilation system, recovery of waste heat and furnace chamber，the product looks beautiful.，reliable quality。

Tempering trolley furnace

Tempering trolley furnacethe product looks atmospheric.，the product looks beautiful.。