Introduction to Isothermal quenching industrial furnace and heating furnace working principle

Isothermal quenching industrial furnaceIt is a forging heating device using gas as fuel.。The following is to introduce the Isothermal quenching industrial furnace:

1、Brief introduction of Isothermal quenching industrial furnace

Isothermal quenching industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，can be customized according to user's needs.。

Isothermal quenching industrial furnace

2、Isothermal quenching industrial furnace HD picture

Isothermal quenching industrial furnace specifications and models, novel design, beautiful appearance, for our customers to visit.。

Isothermal quenching industrial furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Isothermal quenching industrial furnace structure composition

The Isothermal quenching industrial furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Radiation chamber

The heat load of the main place for Isothermal quenching industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Isothermal quenching industrial furnace

4、Isothermal quenching industrial furnace advantage

The advantages of Isothermal quenching industrial furnace are as follows:

1. easy to operate

The operation interface of the Isothermal quenching industrial furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Isothermal quenching industrial furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Multiple fuel options

Although the Isothermal quenching industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Uniform heating

The Isothermal quenching industrial furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Improve product quality

Because the Isothermal quenching industrial furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Isothermal quenching industrial furnace

5、Isothermal quenching industrial furnace video

On-site aerial photography of Isothermal quenching industrial furnace。

Isothermal quenching industrial furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it has the functions of Forging heating, anneal, temper, heat treatment and normalizing。

6、One-combustion energy saving workshop real shot

On-site aerial photography of Isothermal quenching industrial furnace。

Isothermal quenching industrial furnace

As you can see from the live video.One-combustion energy saving Widely used in Metal heat treatment, Metal melting and casting, Energy conservation and environmental protection, Metal forging heating and Metal tempering。

Isothermal quenching industrial furnacethe advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，the principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，widely used in Machinery manufacturing, machinery, aerospace, light industry, automobile and other fields。