Introduction to Steel bar heating furnace and Forging furnace structure principle

Steel bar heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the main features are energy-efficient, Strong adaptability, Easy to maintain, energy saving and environmental protection and Stable and reliable。The following is to introduce the Steel bar heating furnace:

1、Brief introduction of Steel bar heating furnace

Steel bar heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，The structural design is more advanced and reasonable.，it has the structure of combustor, ventilation system, furnace chamber, ventilation system and convection chamber，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，It is a product series that integrates Metal heat treatment, Metal melting and casting, Metal tempering, Improve production efficiency and Metal melting and casting，is a common Steel bar heating furnace。

Steel bar heating furnace

2、Steel bar heating furnace function

Steel bar heating furnacemultifunctional, with functions such as anneal, heat treatment, hardening and tempering, normalizing and quench，Commonly used inMetal melting and casting,Improve production efficiency,Energy conservation and environmental protection,Metal tempering,Improve production efficiency and so on，can be customized according to user's needs.。

Steel bar heating furnace

3、Structural advantages of Steel bar heating furnace

The Steel bar heating furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for Steel bar heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Steel bar heating furnace

4、Steel bar heating furnace application

Steel bar heating furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Steel bar heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal heat treatment

In addition to forging heating, Steel bar heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Improve production efficiency

The Steel bar heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal forging heating

The Steel bar heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Energy conservation and environmental protection

The Steel bar heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Steel bar heating furnace

5、Steel bar heating furnace customer scene picture

Steel bar heating furnace complete specifications and models, the product looks atmospheric.。

Steel bar heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、How much is the Steel bar heating furnace?

The Steel bar heating furnace price is introduced as follows:

1. raw material

The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

2. mass discrepancy

Quality generally refers to the quality of the product. The better the quality, the higher the quality of the product. Because the quality is directly proportional to the cost of the product, the price of the Steel bar heating furnace will vary greatly. One-combustion energy saving attaches great importance to the quality of products, and the formulation of prices is also reasonable.

3. deploy

The higher the hardware configuration, the greater the product cost, so the sales price of such products will be higher. One-combustion energy saving pays special attention to the hardware configuration of products, so One-combustion energy saving Steel bar heating furnace has a higher cost performance.

4. Model type

The same product, with different specifications and models, requires different materials and accessories when manufacturing. Moreover, the products with different specifications and models have different performance, and the manufacturers have different production costs, so the prices of products with different specifications and models are also different.

5. manufacturing cost

When it comes to cost, I believe everyone has heard the saying "You get what you want for a price", which shows that the upfront cost of a product is directly proportional to its value. The upfront cost is high, the value is high, the quality is good, and the price is naturally high. The less the cost is, the lower the price is, and the quality is not good.

Steel bar heating furnace

Steel bar heating furnaceit has the functions of Forging heating, Casting heating, heat treatment, Forging heating and Casting heating，Mainly used forMetal forging heating,Metal heat treatment,Energy conservation and environmental protection,Metal forging heating andMetal heat treatment，is a Steel bar heating furnace。