Introduction to Tube type continuous bright annealing furnace and Forging furnace advantages and features

Tube type continuous bright annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the product looks beautiful.，it is mainly composed of Radiation chamber, combustor, recovery of waste heat, ventilation system and furnace chamber，productThe structural design is simple, novel and special.，be loved by our customers.。

1、Brief introduction of Tube type continuous bright annealing furnace

Tube type continuous bright annealing furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Widely used inMetal tempering,Metal melting and casting,Energy conservation and environmental protection,Improve production efficiency,Metal forging heating and so on，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is a Tube type continuous bright annealing furnace newly developed by One-combustion energy saving。

Tube type continuous bright annealing furnace

2、Structural advantages of Tube type continuous bright annealing furnace

The Tube type continuous bright annealing furnace has the following structure

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. Radiation chamber

The heat load of the main place for Tube type continuous bright annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Tube type continuous bright annealing furnace

3、Advantages of Tube type continuous bright annealing furnace principle

Tube type continuous bright annealing furnaceat work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the product looks beautiful.，Mainly used forMetal heat treatment,Energy conservation and environmental protection,Metal forging heating,Metal melting and casting andMetal tempering，it is widely used in Household necessities, Machinery manufacturing, petroleum, surface treatment and aerospace，low in price。

Tube type continuous bright annealing furnace

4、Introduction of Tube type continuous bright annealing furnace characteristics

Tube type continuous bright annealing furnace has the following characteristics

1. Easy to control

The combustion system and ventilation system of the Tube type continuous bright annealing furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

2. Stable and reliable

The Tube type continuous bright annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Stable and reliable

The Tube type continuous bright annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Efficient heating

The Tube type continuous bright annealing furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. Easy to maintain

The structural design of the Tube type continuous bright annealing furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Tube type continuous bright annealing furnace

5、Tube type continuous bright annealing furnace function

Tube type continuous bright annealing furnaceit has the functions of quench, temper, anneal, hardening and tempering and heat treatment，it is usually composed of combustor, ventilation system, recovery of waste heat, combustor and Radiation chamber，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，It is an efficient, energy-saving and environment-friendly metal heating device.，in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Tube type continuous bright annealing furnace

Tube type continuous bright annealing furnaceThe overall structural design is relatively simple and compact.，the main structure includes convection chamber, ventilation system, furnace chamber, convection chamber, Radiation chamber and so on，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.。