Introduction to Rapid Annealing Industrial Furnace, heating furnace advantages, characteristics and principles

Rapid Annealing Industrial FurnaceIt is a forging heating device using gas as fuel.，is a kind of high quality and low price Rapid Annealing Industrial Furnace，the product looks atmospheric.，It is mostly used in Energy conservation and environmental protection, Metal forging heating, Metal heat treatment, Metal tempering, Metal forging heating, Metal melting and casting and so on，it has been widely used in light industry, building materials, war industry, material, Machinery manufacturing and other industries。The following is to introduce the Rapid Annealing Industrial Furnace:

1、Brief introduction of Rapid Annealing Industrial Furnace

Rapid Annealing Industrial FurnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it has the characteristics of Strong adaptability, Easy to control, Easy to maintain, Stable and reliable and energy saving and environmental protection，the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.，it is an ideal choice for customers to buy Rapid Annealing Industrial Furnace。

Rapid Annealing Industrial Furnace

2、Rapid Annealing Industrial Furnace structure

The Rapid Annealing Industrial Furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. furnace chamber

A space for holding metallic materials for heating.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Rapid Annealing Industrial Furnace

3、Functional advantages of Rapid Annealing Industrial Furnace

Rapid Annealing Industrial Furnaces have the following advantages.

1. Intelligent control

The Rapid Annealing Industrial Furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Multiple fuel options

Although the Rapid Annealing Industrial Furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Uniform heating

The Rapid Annealing Industrial Furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Rapid temperature rise

The Rapid Annealing Industrial Furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Rapid Annealing Industrial Furnace

4、Working principle of Rapid Annealing Industrial Furnace

Rapid Annealing Industrial Furnacein the course of work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，the product looks beautiful.，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，customizable。

Rapid Annealing Industrial Furnace

5、Rapid Annealing Industrial Furnace HD real shot

On-site aerial photography of Rapid Annealing Industrial Furnace。

Rapid Annealing Industrial Furnace

As you can see from the live video.，One-combustion energy saving Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。

6、Structural characteristics of Rapid Annealing Industrial Furnace

The Rapid Annealing Industrial Furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Rapid Annealing Industrial Furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. Radiation chamber

The heat load of the main place for Rapid Annealing Industrial Furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Rapid Annealing Industrial Furnace

Rapid Annealing Industrial FurnaceHeat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，is a Rapid Annealing Industrial Furnace，the main features are energy-efficient, Strong adaptability, energy-efficient, Easy to control and Easy to maintain。