Introduction to RTP and Forging furnace working principle

RTPIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，is a common RTP，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.。

1、Brief introduction of RTP

RTPIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，multifunctional, with functions such as hardening and tempering, Forging heating, temper, quench and Forging heating，it has the structure of furnace chamber, ventilation system, recovery of waste heat, furnace chamber and ventilation system。

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2、RTP function

RTPit has the functions of Casting heating, heat treatment, normalizing, anneal and hardening and tempering，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，at runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，The overall structural design is simple and novel.，generally, it is composed of convection chamber, Radiation chamber, furnace chamber, recovery of waste heat, combustor and other major components，is a popular RTP。

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3、Advantages of RTP principle

RTPThe high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

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4、RTP use

The purpose of RTP is introduced as follows:

1. Improve production efficiency

The RTP has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Improve production efficiency

The RTP has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The RTP uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal heat treatment

In addition to forging heating, RTPs can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of RTPs can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

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5、RTP performance advantage

RTPs have the following advantages.

1. Extend the service life of equipment

The RTP adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Wide application range

The RTP is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. easy to operate

The operation interface of the RTP is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Improve product quality

Because the RTP can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Efficient combustion

The RTP adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

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6、RTP price concessions

The RTP price is introduced as follows:

1. Brand strength

At present, there are various brands of RTP in Jinan, Shandong province. The performance, quality and after-sales of products under different brands are different, and the prices of RTP are different.

2. market supply and demand

If there is a large demand for RTP in the market, the price of products will naturally be high. On the other hand, if the supply of this equipment exceeds demand, then manufacturers will have inventory accumulation. In order to dispose of these products as soon as possible, some manufacturers will sell them by lowering the price of products, so the price will be very low.

3. regional advantages

The consumption level in different regions is different, which directly affects the equipment cost investment. Generally speaking, the higher the consumption level, the higher the cost of production equipment, and the higher the cost investment, the higher the price naturally.

4. Service factor

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving RTP manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the RTP price can meet the purchasing needs of customers.

5. product quality

The quality of products provided by different manufacturers is different, so their prices will be different. Generally, large manufacturers provide products with higher quality, and the cost of technology and materials is more, so the price is relatively high. However, such products have better use effect and can bring longer-term benefits to customers.

RTP

RTPthe main structure includes combustor, ventilation system, Radiation chamber, convection chamber, ventilation system and so on，This productSimple structure and advanced technology.，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。