What is a Continuous spheroidization annealing heating furnace? Introduction to the Working Principle of Forging furnace

Continuous spheroidization annealing heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，multifunctional, with functions such as Forging heating, hardening and tempering, quench, temper and Forging heating，the product looks beautiful.，is an advanced Continuous spheroidization annealing heating furnace developed by our company in combination with the actual situation of the industry。

1、Brief introduction of Continuous spheroidization annealing heating furnace

Continuous spheroidization annealing heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，support customization。

Continuous spheroidization annealing heating furnace

2、Continuous spheroidization annealing heating furnace characteristics

Continuous spheroidization annealing heating furnace has the following characteristics

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Continuous spheroidization annealing heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Stable and reliable

The Continuous spheroidization annealing heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Efficient heating

The Continuous spheroidization annealing heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

Continuous spheroidization annealing heating furnace

3、Continuous spheroidization annealing heating furnace advantage

The advantages of Continuous spheroidization annealing heating furnace are as follows:

1. Uniform heating

The Continuous spheroidization annealing heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Wide application range

The Continuous spheroidization annealing heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Extend the service life of equipment

The Continuous spheroidization annealing heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Continuous spheroidization annealing heating furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Improve product quality

Because the Continuous spheroidization annealing heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Continuous spheroidization annealing heating furnace

4、Introduction of Continuous spheroidization annealing heating furnace characteristics

The Continuous spheroidization annealing heating furnace features are as follows:

1. Easy to maintain

The structural design of the Continuous spheroidization annealing heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Strong adaptability

The Continuous spheroidization annealing heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Stable and reliable

The Continuous spheroidization annealing heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Efficient heating

The Continuous spheroidization annealing heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Continuous spheroidization annealing heating furnace

5、Structural characteristics of Continuous spheroidization annealing heating furnace

The Continuous spheroidization annealing heating furnace structure is introduced as follows:

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Radiation chamber

The heat load of the main place for Continuous spheroidization annealing heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Continuous spheroidization annealing heating furnace

6、How to choose the right product manufacturer?

Choosing a suitable Continuous spheroidization annealing heating furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Continuous spheroidization annealing heating furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Continuous spheroidization annealing heating furnaceSimple structure and advanced technology.，it is usually composed of combustor, convection chamber, ventilation system, Radiation chamber and ventilation system，the product looks atmospheric.。