Introduction to Solid state heat treatment industrial furnace, how much is the price of the Forging furnace?

Solid state heat treatment industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the product looks atmospheric.，It can be used for Metal forging heating, Improve production efficiency, Metal melting and casting, Metal heat treatment, Metal tempering, Energy conservation and environmental protection and so on，is a Solid state heat treatment industrial furnace，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

1、Brief introduction of Solid state heat treatment industrial furnace

Solid state heat treatment industrial furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

Solid state heat treatment industrial furnace

2、Solid state heat treatment industrial furnace application

Solid state heat treatment industrial furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Solid state heat treatment industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal tempering

By properly heating and cooling the metal material, the Solid state heat treatment industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Improve production efficiency

The Solid state heat treatment industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Solid state heat treatment industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Energy conservation and environmental protection

The Solid state heat treatment industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Solid state heat treatment industrial furnace

3、Structural characteristics of Solid state heat treatment industrial furnace

The Solid state heat treatment industrial furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Radiation chamber

The heat load of the main place for Solid state heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Solid state heat treatment industrial furnace

4、Solid state heat treatment industrial furnace advantage

The advantages of Solid state heat treatment industrial furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. easy to operate

The operation interface of the Solid state heat treatment industrial furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Multiple fuel options

Although the Solid state heat treatment industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Intelligent control

The Solid state heat treatment industrial furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Extend the service life of equipment

The Solid state heat treatment industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Solid state heat treatment industrial furnace

5、Solid state heat treatment industrial furnace introduction video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Solid state heat treatment industrial furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Solid state heat treatment industrial furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd widely used in light industry, petroleum, building materials, automobile, aerospace and other fields。

6、Solid state heat treatment industrial furnace price concessions

The Solid state heat treatment industrial furnace price is introduced as follows:

1. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Solid state heat treatment industrial furnace have more or less differences in price.

2. market competition

Market supply and demand is the inevitable law of market development, with more market supply, less demand and lower product prices; The market supply is small, and people's demand is large. "Things are scarce and expensive", the product price will increase accordingly, and the price of One-combustion energy saving Solid state heat treatment industrial furnace will also conform to this market law.

3. select a qualified person

The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

4. type of operation

If there is no middleman to earn the difference, then the Solid state heat treatment industrial furnace price will naturally decrease. One-combustion energy saving adopts the business model of "self-production and self-marketing" to sell products, thus realizing "one-on-one" sales, so the comprehensive price of our products is relatively high.

5. regional advantages

One-combustion energy saving has a geographical advantage, where the transportation is developed, the product transportation cost is low, and the price and consumption level are also low, which provides a good sales environment for Solid state heat treatment industrial furnace.

Solid state heat treatment industrial furnace

Solid state heat treatment industrial furnaceat work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，Structure consists of ventilation system, convection chamber, Radiation chamber, ventilation system, furnace chamber and so on。