Introduction to Isothermal heat treatment industrial furnace and Forging furnace structure principle

Isothermal heat treatment industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，generally, it is composed of combustor, furnace chamber, Radiation chamber, recovery of waste heat, convection chamber and other major components，This Isothermal heat treatment industrial furnaceThe structure is novel, special, advanced, reasonable and scientific.，it has the functions of quench, hardening and tempering, temper, Casting heating and anneal，widely used in machinery, chemical industry, aerospace, heat treatment, machinery and other fields，can be customized according to user's needs.。

1、Brief introduction of Isothermal heat treatment industrial furnace

Isothermal heat treatment industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the product looks atmospheric.，it has the characteristics of Stable and reliable, Easy to control, Easy to maintain, energy-efficient and Stable and reliable，It has a wide range of uses, including Metal heat treatment, Metal forging heating, Metal melting and casting, Energy conservation and environmental protection and Improve production efficiency，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。

Isothermal heat treatment industrial furnace

2、Isothermal heat treatment industrial furnace use

The purpose of Isothermal heat treatment industrial furnace is introduced as follows:

1. Metal forging heating

The Isothermal heat treatment industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal heat treatment

In addition to forging heating, Isothermal heat treatment industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Energy conservation and environmental protection

The Isothermal heat treatment industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Improve production efficiency

The Isothermal heat treatment industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal tempering

By properly heating and cooling the metal material, the Isothermal heat treatment industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Isothermal heat treatment industrial furnace

3、Isothermal heat treatment industrial furnace function

Isothermal heat treatment industrial furnaceit has the functions of heat treatment, Forging heating, temper, Casting heating and anneal，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.。

Isothermal heat treatment industrial furnace

4、Structural characteristics of Isothermal heat treatment industrial furnace

The Isothermal heat treatment industrial furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Radiation chamber

The heat load of the main place for Isothermal heat treatment industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Isothermal heat treatment industrial furnace

5、Isothermal heat treatment industrial furnace characteristics

The Isothermal heat treatment industrial furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Easy to maintain

The structural design of the Isothermal heat treatment industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Easy to control

The combustion system and ventilation system of the Isothermal heat treatment industrial furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Efficient heating

The Isothermal heat treatment industrial furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. Stable and reliable

The Isothermal heat treatment industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Isothermal heat treatment industrial furnace

6、How much is the Isothermal heat treatment industrial furnace?

The Isothermal heat treatment industrial furnace price is introduced as follows:

1. product configuration

Products of the same style, different configurations, the product price is definitely different, therefore, the Isothermal heat treatment industrial furnace price is affected by the configuration, and the price varies.

2. geographical position

Different provinces and regions have different consumption levels, different market positioning and different prices.

3. Manufacturer's strength

At present, there are many manufacturers of products on the market, some of which belong to direct selling manufacturers and some belong to middlemen. Direct selling manufacturers will cost less than middlemen, so the quotation for products will be lower. Therefore, it is recommended that customers buy products from direct selling manufacturers of Isothermal heat treatment industrial furnace. In addition, even direct selling manufacturers have different capital status, strength level and technology, and the quotation for Isothermal heat treatment industrial furnace will be different.

4. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Isothermal heat treatment industrial furnace have more or less differences in price.

5. technology content

The more advanced the technology, the higher the price will be, otherwise the equipment price will be low, and users must pay attention to whether their own technology meets the production requirements when purchasing equipment.

Isothermal heat treatment industrial furnace

Isothermal heat treatment industrial furnaceIt is a product series that integrates Metal tempering, Metal heat treatment, Metal tempering, Metal melting and casting and Energy conservation and environmental protection，it has the structure of recovery of waste heat, ventilation system, combustor, furnace chamber and ventilation system。