Introduction to Copper casting heating furnace, heating furnace advantages, characteristics and principles

Copper casting heating furnaceIt is a forging heating device using gas as fuel.，at runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，it can be used in automobile, building materials, petroleum, heat treatment, shipping and other industries，the product looks atmospheric.。The following is to introduce the Copper casting heating furnace:

1、Brief introduction of Copper casting heating furnace

Copper casting heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the main structure includes ventilation system, convection chamber, Radiation chamber, recovery of waste heat, furnace chamber and so on，Copper casting heating furnaceSimple structure and advanced technology.，has been favored by more and more customers.。

Copper casting heating furnace

2、Copper casting heating furnace function

Copper casting heating furnacemultifunctional, with functions such as Casting heating, anneal, hardening and tempering, quench and Forging heating。

Copper casting heating furnace

3、Copper casting heating furnace principle

Copper casting heating furnaceHeat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Copper casting heating furnace

4、Introduction of Copper casting heating furnace characteristics

Copper casting heating furnace has the following characteristics

1. Easy to control

The combustion system and ventilation system of the Copper casting heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Copper casting heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Strong adaptability

The Copper casting heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Strong adaptability

The Copper casting heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Efficient heating

The Copper casting heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Copper casting heating furnace

5、Structural advantages of Copper casting heating furnace

The Copper casting heating furnace has the following structure

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Radiation chamber

The heat load of the main place for Copper casting heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Copper casting heating furnace

6、How much is the Copper casting heating furnace?

The Copper casting heating furnace price is introduced as follows:

1. Cost input

Product manufacturers are different, and the cost spent by each manufacturer in producing products is definitely different. The higher the cost of producing products, the higher the price of products set by manufacturers. On the contrary, the Copper casting heating furnace price is low.

2. Overall configuration

The higher the hardware configuration, the greater the product cost, so the sales price of such products will be higher. One-combustion energy saving pays special attention to the hardware configuration of products, so One-combustion energy saving Copper casting heating furnace has a higher cost performance.

3. Product technology

The more advanced the technology, the higher the price will be, otherwise the product price will be low, and customers must pay attention to whether their own technology meets the production requirements when purchasing products.

4. Service factor

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Copper casting heating furnace price and service can meet the actual needs of customers.

5. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

Copper casting heating furnace

Copper casting heating furnaceat the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the product looks beautiful.，the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。