Introduction to Bearing steel heating furnace and forging furnace structure principle

Bearing steel heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，energy-efficient,Stable and reliable,energy saving and environmental protection,energy-efficient,Strong adaptability。The following is to introduce the Bearing steel heating furnace:

1、Brief introduction of Bearing steel heating furnace

Bearing steel heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

Bearing steel heating furnace

2、Introduction of Bearing steel heating furnace characteristics

Bearing steel heating furnace has the following characteristics

1. Stable and reliable

The Bearing steel heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Strong adaptability

The Bearing steel heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

3. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

4. Efficient heating

The Bearing steel heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

5. Easy to maintain

The structural design of the Bearing steel heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Bearing steel heating furnace

3、Bearing steel heating furnace application

Bearing steel heating furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Bearing steel heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Energy conservation and environmental protection

The Bearing steel heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal tempering

By properly heating and cooling the metal material, the Bearing steel heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Bearing steel heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Improve production efficiency

The Bearing steel heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Bearing steel heating furnace

4、Video analysis of Bearing steel heating furnace

The following is the live video of Bearing steel heating furnace designed and produced by One-combustion energy saving for users, from which we can see the the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency. of Bearing steel heating furnace.。

Bearing steel heating furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

5、Bearing steel heating furnace structure

The Bearing steel heating furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. furnace chamber

A space for holding metallic materials for heating.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Bearing steel heating furnace

6、How much is the Bearing steel heating furnace?

The Bearing steel heating furnace price is introduced as follows:

1. region

One-combustion energy savingJinan, the transportation is convenient, and the corresponding cost of transporting Bearing steel heating furnace is low, which reduces the cost of selling Bearing steel heating furnace by manufacturers, and the price will also decrease.

2. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Bearing steel heating furnace have more or less differences in price.

3. marketing channel

Direct-selling manufacturers are cheaper than second-and third-tier dealers because the former earns the difference without going through middlemen; Online sales are cheaper than offline sales, because you need to invest in store fees, employee fees and other related expenses in the later stage; Close-distance sales are cheaper than long-distance sales because the latter consumes a lot of transportation costs.

4. raw material

The raw materials used by manufacturers of different products will definitely be different. Some manufacturers use good raw materials for processing, and the cost of producing and manufacturing products is definitely high. If the quality of products produced by manufacturers is not guaranteed and the materials used are not very good, then the production cost of products will be low, and the price will be very low.

5. Quality advantages and disadvantages

One-combustion energy saving attaches great importance to the quality of products, which can be reflected in the manufacturing process of Bearing steel heating furnace and the handling of details. Therefore, there is also a close relationship between quality and price. The price of high-quality products will naturally be high, and vice versa.

Bearing steel heating furnace

Bearing steel heating furnaceIt has the functions of Energy conservation and environmental protection, Metal forging heating, Metal tempering, Metal heat treatment and Metal melting and casting，is a Bearing steel heating furnace，multifunctional, with functions such as quench, Forging heating, Casting heating, normalizing and anneal。