What is a Aluminum mold heating furnace? Introduction to the advantages and characteristics of forging furnace functions

Aluminum mold heating furnaceIt is a forging heating device using gas as fuel.，is designed by One-combustion energy saving with advanced technology。

1、Brief introduction of Aluminum mold heating furnace

Aluminum mold heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Aluminum mold heating furnace

2、Introduction of advantages of Aluminum mold heating furnace

The advantages of Aluminum mold heating furnace are as follows:

1. Uniform heating

The Aluminum mold heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. easy to operate

The operation interface of the Aluminum mold heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Rapid temperature rise

The Aluminum mold heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Multiple fuel options

Although the Aluminum mold heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Extend the service life of equipment

The Aluminum mold heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Aluminum mold heating furnace

3、Aluminum mold heating furnace structure composition

The Aluminum mold heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Aluminum mold heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Aluminum mold heating furnace

4、Introduction of Aluminum mold heating furnace characteristics

Aluminum mold heating furnace has the following characteristics

1. Stable and reliable

The Aluminum mold heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Efficient heating

The Aluminum mold heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Strong adaptability

The Aluminum mold heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

5. Easy to maintain

The structural design of the Aluminum mold heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Aluminum mold heating furnace

5、Aluminum mold heating furnace application

Aluminum mold heating furnaces have the following purposes.

1. Improve production efficiency

The Aluminum mold heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Aluminum mold heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal heat treatment

In addition to forging heating, Aluminum mold heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Energy conservation and environmental protection

The Aluminum mold heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Aluminum mold heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Aluminum mold heating furnace

6、Aluminum mold heating furnace principle

Aluminum mold heating furnaceThe high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it has the functions of Forging heating, Casting heating, heat treatment, temper and anneal。

Aluminum mold heating furnace

Aluminum mold heating furnacemultifunctional, with functions such as Forging heating, anneal, normalizing, quench and hardening and tempering，is a Aluminum mold heating furnace。