Introduction to Composite heating furnace, introduction to forging furnace advantages and characteristics

Composite heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the product looks atmospheric.。

1、Brief introduction of Composite heating furnace

Composite heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，It has a wide range of uses, including Metal melting and casting, Metal tempering, Metal heat treatment, Metal forging heating and Energy conservation and environmental protection，features include energy saving and environmental protection, Stable and reliable, Easy to control, Easy to maintain and Strong adaptability。

Composite heating furnace

2、Composite heating furnace introduction video

On-site aerial photography of Composite heating furnace。

Composite heating furnace

As you can see from the live video.，One-combustion energy saving it has been widely used in aerospace, building materials, electron, heat treatment, surface treatment and other industries。

3、Introduction of advantages of Composite heating furnace

Composite heating furnaces have the following advantages.

1. Intelligent control

The Composite heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Composite heating furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Rapid temperature rise

The Composite heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Efficient combustion

The Composite heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Wide application range

The Composite heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Composite heating furnace

4、Composite heating furnace application

Composite heating furnaces have the following purposes.

1. Improve production efficiency

The Composite heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Composite heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal heat treatment

In addition to forging heating, Composite heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Energy conservation and environmental protection

The Composite heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal tempering

By properly heating and cooling the metal material, the Composite heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Composite heating furnace

5、Composite heating furnace HD picture

The finished products of the Composite heating furnace factory are actually photographed, and all kinds of specifications and models are photographed in all directions. The design is exquisite and the quality is reliable. Don't forget to make an appointment to visit the factory by phone.。

Composite heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Structural advantages of Composite heating furnace

The Composite heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Composite heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Composite heating furnace

Composite heating furnaceUniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，it has the functions of normalizing, Casting heating, Forging heating, Casting heating and hardening and tempering。