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What is a Rapid forging furnace? Forging furnace specifications, models, and parameters

2025-5-27

Rapid forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,the product looks atmospheric.,it has the functions of Forging heating, anneal, temper, heat treatment and normalizing,is developed and improved by One-combustion energy saving。

1、Brief introduction of Rapid forging furnace

Rapid forging furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,Simple structure and reliable operation.,it is mainly composed of convection chamber, combustor, ventilation system, recovery of waste heat and Radiation chamber,Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.。

Rapid forging furnace

Rapid forging furnace

2、Advantages of Rapid forging furnace principle

Rapid forging furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,widely used inpetroleum,metallurgy,machinery,pharmacy,heat treatment and other industries,it is widely used in surface treatment, building materials, Household necessities, electron and material,the product looks atmospheric.,the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.。

Rapid forging furnace

Rapid forging furnace

3、Structural advantages of Rapid forging furnace

The Rapid forging furnace has the following structure

  1. Radiation chamber
  2. The heat load of the main place for Rapid forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  3. Waste heat recovery system
  4. Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

  5. furnace chamber
  6. A space for holding metallic materials for heating.

  7. Radiation chamber
  8. The heat load of the main place for Rapid forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  9. furnace chamber
  10. A space for holding metallic materials for heating.

Rapid forging furnace

Rapid forging furnace

4、Functional advantages of Rapid forging furnace

Rapid forging furnaces have the following advantages.

  1. Uniform heating
  2. The Rapid forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

  3. Efficient combustion
  4. The Rapid forging furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

  5. Extend the service life of equipment
  6. The Rapid forging furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

  7. Rapid temperature rise
  8. The Rapid forging furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

  9. Improve product quality
  10. Because the Rapid forging furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Rapid forging furnace

Rapid forging furnace

5、Rapid forging furnace introduction video

You can buy Rapid forging furnace according to your needs and show you product videos.。

Rapid forging furnace

As you can see from the live video.,One-combustion energy saving it is widely used inlight industry,automobile,Machinery manufacturing,war industry,shipping and other industries。

6、Rapid forging furnace price consultation

The Rapid forging furnace price is introduced as follows:

  1. Product technology
  2. Each customer needs different products, wants to achieve different purposes, and has different product technical design. The higher or more advanced the technical requirements, the more the product cost will be, and the price will increase with the increase of cost. On the contrary, the price will be cheaper.

  3. Product configuration difference
  4. The difference in Rapid forging furnace configuration will affect the product cost price. The higher the configuration, the higher the product cost price and the higher the overall selling price of the product. It is suggested that customers should compare whether the configuration is in line with the quotation when purchasing products, and compare more companies.

  5. Cost input
  6. The production cost is mainly the purchase of raw materials. One-combustion energy saving attaches great importance to the purchase of raw materials to ensure the comprehensive quality of products. Only excellent raw materials can produce excellent products, and the input cost of raw materials has a direct relationship with the formulation of product prices. Under the premise of ensuring excellent product performance, One-combustion energy saving strives to reduce the input cost of products, and customers are very satisfied with this.

  7. product function
  8. The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

  9. marketing channel
  10. Direct-selling manufacturers are cheaper than second-and third-tier dealers because the former earns the difference without going through middlemen; Online sales are cheaper than offline sales, because you need to invest in store fees, employee fees and other related expenses in the later stage; Close-distance sales are cheaper than long-distance sales because the latter consumes a lot of transportation costs.

Rapid forging furnace

Rapid forging furnace

Rapid forging furnacethe principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.,the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。