What is a Full fiber forging heating furnace? Introduction to the advantages and characteristics of Forging furnace functions

Full fiber forging heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a popular Full fiber forging heating furnace。

1、Brief introduction of Full fiber forging heating furnace

Full fiber forging heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，energy saving and environmental protection,Stable and reliable,Strong adaptability,energy-efficient,Strong adaptability，support customization。

Full fiber forging heating furnace

2、Full fiber forging heating furnace explanation video

Speak directly with facts on the spot。

Full fiber forging heating furnace

As you can see from the live video.，One-combustion energy saving It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

3、Full fiber forging heating furnace work site real shot

One-combustion energy saving Full fiber forging heating furnace came in many pictures, which made everyone feast their eyes.。

Full fiber forging heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Full fiber forging heating furnace advantage

The advantages of Full fiber forging heating furnace are as follows:

1. Intelligent control

The Full fiber forging heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Multiple fuel options

Although the Full fiber forging heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Full fiber forging heating furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Wide application range

The Full fiber forging heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Full fiber forging heating furnace

5、Structural advantages of Full fiber forging heating furnace

The Full fiber forging heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for Full fiber forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Full fiber forging heating furnace

6、Full fiber forging heating furnace use

The purpose of Full fiber forging heating furnace is introduced as follows:

1. Metal forging heating

The Full fiber forging heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Full fiber forging heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Full fiber forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Full fiber forging heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Energy conservation and environmental protection

The Full fiber forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Full fiber forging heating furnace

Full fiber forging heating furnacethe advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，it is mainly composed of Radiation chamber, ventilation system, furnace chamber, recovery of waste heat and recovery of waste heat，This productThe overall structural design is relatively simple and compact.。