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What is a Isothermal heating furnace? Introduction to the advantages, characteristics, and principles of the forging furnace

2025-5-27

Isothermal heating furnaceIt is a forging heating device using gas as fuel.,Stable and reliable,energy saving and environmental protection,Easy to maintain,Stable and reliable,Strong adaptability,is a kind of Isothermal heating furnace manufactured by One-combustion energy saving。The following is to introduce the Isothermal heating furnace:

1、Brief introduction of Isothermal heating furnace

Isothermal heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,It is mostly used in Improve production efficiency, Metal forging heating, Metal melting and casting, Improve production efficiency, Energy conservation and environmental protection, Metal heat treatment and so on,the main features are energy-efficient, Easy to control, energy saving and environmental protection, Easy to maintain and Easy to control,it has the functions of heat treatment, Casting heating, temper, hardening and tempering and normalizing,it is an ideal choice for customers to buy Isothermal heating furnace。

Isothermal heating furnace

Isothermal heating furnace

2、Isothermal heating furnace use

The purpose of Isothermal heating furnace is introduced as follows:

  1. Metal tempering
  2. By properly heating and cooling the metal material, the Isothermal heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

  3. Metal forging heating
  4. The Isothermal heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

  5. Energy conservation and environmental protection
  6. The Isothermal heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

  7. Metal heat treatment
  8. In addition to forging heating, Isothermal heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

  9. Improve production efficiency
  10. The Isothermal heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Isothermal heating furnace

Isothermal heating furnace

3、Isothermal heating furnace structure

The Isothermal heating furnace structure is introduced as follows:

  1. convection chamber
  2. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

  3. furnace chamber
  4. A space for holding metallic materials for heating.

  5. Radiation chamber
  6. The heat load of the main place for Isothermal heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  7. Waste heat recovery system
  8. Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

  9. ventilation system
  10. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Isothermal heating furnace

Isothermal heating furnace

4、Isothermal heating furnace advantage

The advantages of Isothermal heating furnace are as follows:

  1. clean energy
  2. Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

  3. Multiple fuel options
  4. Although the Isothermal heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

  5. Wide application range
  6. The Isothermal heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

  7. Intelligent control
  8. The Isothermal heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

  9. Rapid temperature rise
  10. The Isothermal heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Isothermal heating furnace

Isothermal heating furnace

5、Working principle of Isothermal heating furnace

Isothermal heating furnacein the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,it has the characteristics of Stable and reliable, energy-efficient, energy saving and environmental protection, Strong adaptability and energy-efficient,Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.,has been favored by more and more customers.。

Isothermal heating furnace

Isothermal heating furnace

6、How much is the Isothermal heating furnace?

The Isothermal heating furnace price is introduced as follows:

  1. geographical position
  2. Geographical location also has a certain influence on the formulation of price, because there is a close relationship between geographical location and transportation cost. Generally, the price of places with superior geographical location will be more fair, which is lower than that of those remote cities. One-combustion energy saving located in Jinan., where the traffic is very developed and convenient, provides a series of conveniences for the distribution of products to a great extent.

  3. Overall configuration
  4. There is a direct connection between configuration and specifications. Generally speaking, with different specifications, its configuration scheme will be different, and the selection of products' materials and parts will be different, so the sales price of products will be different. It is not difficult to see that the configuration and price of Isothermal heating furnace are closely related. One-combustion energy saving has comprehensively measured the configuration and sales price of products when designing Isothermal heating furnace, which not only ensures that the functions of products can meet the actual needs of customers, but also can be in terms of price.

  5. raw material
  6. The quality of materials directly determines the cost. The worse the materials are, the lower the cost will be, and the cheaper the price will be. Of course, the materials are better and the cost is higher, so the overall quotation is naturally higher.

  7. Low cost of raw materials
  8. The manufacturing cost has a great influence on the price. There are many cost factors, including the purchase of raw materials and the quality of products. These factors are all cost inputs. One-combustion energy saving has made a strong balance between the cost input and the sales price, so that the quality of our products can be guaranteed and the comprehensive price of products can reach the degree of customer satisfaction.

  9. Self quality
  10. The Isothermal heating furnace is made of high-quality materials, and the cost of the product is high, so the price of the product will also rise. One-combustion energy saving has always adhered to high quality in the construction of Isothermal heating furnace and won the trust of customers.

Isothermal heating furnace

Isothermal heating furnace

Isothermal heating furnacethe product looks beautiful.,is a Isothermal heating furnace,it has the functions of anneal, Forging heating, hardening and tempering, normalizing and quench。