Brief introduction and functional advantages of Step by step continuous heating furnace

Step by step continuous heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，is a Step by step continuous heating furnace，it is widely used inbuilding materials,material,petroleum,metallurgy,pharmacy and other industries，features include Easy to control, Strong adaptability, energy saving and environmental protection, Stable and reliable and Stable and reliable，the product looks atmospheric.。The following is to introduce the Step by step continuous heating furnace:

1、Brief introduction of Step by step continuous heating furnace

Step by step continuous heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Step by step continuous heating furnace

2、Advantages of Step by step continuous heating furnace principle

Step by step continuous heating furnaceat work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it has the functions of quench, Casting heating, temper, Forging heating and anneal，is a Step by step continuous heating furnace newly developed by One-combustion energy saving。

Step by step continuous heating furnace

3、Step by step continuous heating furnace structure composition

The Step by step continuous heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Step by step continuous heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Step by step continuous heating furnace

4、Introduction of Step by step continuous heating furnace characteristics

Step by step continuous heating furnace has the following characteristics

1. Easy to maintain

The structural design of the Step by step continuous heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Efficient heating

The Step by step continuous heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Step by step continuous heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

5. Stable and reliable

The Step by step continuous heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Step by step continuous heating furnace

5、Step by step continuous heating furnace performance advantage

Step by step continuous heating furnaces have the following advantages.

1. Intelligent control

The Step by step continuous heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Wide application range

The Step by step continuous heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Multiple fuel options

Although the Step by step continuous heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Efficient combustion

The Step by step continuous heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Extend the service life of equipment

The Step by step continuous heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Step by step continuous heating furnace

6、Step by step continuous heating furnace application

Step by step continuous heating furnaces have the following purposes.

1. Improve production efficiency

The Step by step continuous heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Step by step continuous heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Energy conservation and environmental protection

The Step by step continuous heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal heat treatment

In addition to forging heating, Step by step continuous heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal heat treatment

In addition to forging heating, Step by step continuous heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Step by step continuous heating furnace

Step by step continuous heating furnaceis a popular Step by step continuous heating furnace，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，at runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。