What is a Environmentally friendly roller furnace? Introduction to the principle of forging furnace structure

Environmentally friendly roller furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。The following is to introduce the Environmentally friendly roller furnace:

1、Brief introduction of Environmentally friendly roller furnace

Environmentally friendly roller furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it is mainly composed of furnace chamber, Radiation chamber, ventilation system, combustor and recovery of waste heat，energy-efficient,Stable and reliable,Stable and reliable,energy-efficient,Easy to control，the product looks beautiful.，modern technology。

Environmentally friendly roller furnace

2、Environmentally friendly roller furnace function

Environmentally friendly roller furnaceit has the functions of heat treatment, quench, Forging heating, hardening and tempering and anneal，it is an ideal choice for customers to buy Environmentally friendly roller furnace。

Environmentally friendly roller furnace

3、Environmentally friendly roller furnace application

Environmentally friendly roller furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Environmentally friendly roller furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Environmentally friendly roller furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal forging heating

The Environmentally friendly roller furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Environmentally friendly roller furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal tempering

By properly heating and cooling the metal material, the Environmentally friendly roller furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Environmentally friendly roller furnace

4、Working principle of Environmentally friendly roller furnace

Environmentally friendly roller furnacethe principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Environmentally friendly roller furnace

5、Structural advantages of Environmentally friendly roller furnace

The Environmentally friendly roller furnace has the following structure

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Environmentally friendly roller furnace

Environmentally friendly roller furnaceThe use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，Simple structure and reliable operation.，generally, it is composed of convection chamber, Radiation chamber, ventilation system, recovery of waste heat, combustor and other major components，the main features are Strong adaptability, energy saving and environmental protection, Easy to maintain, Stable and reliable and energy saving and environmental protection。