Introduction to Continuous roller hearth furnace, Forging furnace advantages, characteristics and principles

Continuous roller hearth furnaceIt is a forging heating device using gas as fuel.，The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，the principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，it is an ideal choice for customers to buy Continuous roller hearth furnace。

1、Brief introduction of Continuous roller hearth furnace

Continuous roller hearth furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，multifunctional, with functions such as normalizing, Casting heating, quench, temper and heat treatment，is developed and improved by One-combustion energy saving。

Continuous roller hearth furnace

2、Functional advantages of Continuous roller hearth furnace

Continuous roller hearth furnaces have the following advantages.

1. Improve product quality

Because the Continuous roller hearth furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Wide application range

The Continuous roller hearth furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Extend the service life of equipment

The Continuous roller hearth furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Improve product quality

Because the Continuous roller hearth furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Wide application range

The Continuous roller hearth furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Continuous roller hearth furnace

3、Continuous roller hearth furnace video live broadcast

The following is the live video of Continuous roller hearth furnace designed and produced by One-combustion energy saving for users, from which we can see the Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials. of One-combustion energy savingContinuous roller hearth furnace.。

Continuous roller hearth furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd it has been widely used in Machinery manufacturing, surface treatment, pharmacy, war industry, material and other industries。

4、Advantages of Continuous roller hearth furnace principle

Continuous roller hearth furnacethe principle is simple.The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the main features are Stable and reliable, Easy to control, Strong adaptability, energy-efficient and energy saving and environmental protection，it is an ideal choice for customers to buy Continuous roller hearth furnace。

Continuous roller hearth furnace

5、Structural advantages of Continuous roller hearth furnace

The Continuous roller hearth furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Continuous roller hearth furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Continuous roller hearth furnace

6、Company selection

Choosing a suitable Continuous roller hearth furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Continuous roller hearth furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Continuous roller hearth furnaceIt is a product series that integrates Metal forging heating, Improve production efficiency, Metal melting and casting, Metal heat treatment and Metal tempering，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.。