Introduction to Continuous roller heat treatment heating furnace and heating furnace structure principle

Continuous roller heat treatment heating furnaceIt is a forging heating device using gas as fuel.，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，it is widely used inshipping,petroleum,surface treatment,chemical industry,metallurgy and other industries，has been favored by more and more customers.。

1、Brief introduction of Continuous roller heat treatment heating furnace

Continuous roller heat treatment heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Continuous roller heat treatment heating furnace

2、Functional advantages of Continuous roller heat treatment heating furnace

Continuous roller heat treatment heating furnaces have the following advantages.

1. Intelligent control

The Continuous roller heat treatment heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Reduce operating costs

The efficient combustion and waste heat recovery system of the Continuous roller heat treatment heating furnace can significantly reduce energy consumption, thus reducing operating costs.

4. easy to operate

The operation interface of the Continuous roller heat treatment heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Intelligent control

The Continuous roller heat treatment heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Continuous roller heat treatment heating furnace

3、Continuous roller heat treatment heating furnace real beat

Excellent material selection,the product looks beautiful., trustworthy, panoramic shooting, helpful for customer reference.。

Continuous roller heat treatment heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Continuous roller heat treatment heating furnace application

Continuous roller heat treatment heating furnaces have the following purposes.

1. Energy conservation and environmental protection

The Continuous roller heat treatment heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal forging heating

The Continuous roller heat treatment heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Continuous roller heat treatment heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal heat treatment

In addition to forging heating, Continuous roller heat treatment heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal heat treatment

In addition to forging heating, Continuous roller heat treatment heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Continuous roller heat treatment heating furnace

5、Continuous roller heat treatment heating furnace function

Continuous roller heat treatment heating furnaceit has the functions of anneal, hardening and tempering, heat treatment, temper and normalizing，it can be used in Machinery manufacturing, heat treatment, building materials, shipping, Household necessities and other industries，the product looks beautiful.。

Continuous roller heat treatment heating furnace

6、Continuous roller heat treatment heating furnace structure

The Continuous roller heat treatment heating furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. Radiation chamber

The heat load of the main place for Continuous roller heat treatment heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Continuous roller heat treatment heating furnace

Continuous roller heat treatment heating furnacein the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，features include energy-efficient, Stable and reliable, Easy to control, energy saving and environmental protection and Easy to maintain，Mainly used forEnergy conservation and environmental protection,Metal forging heating,Improve production efficiency,Energy conservation and environmental protection andImprove production efficiency。