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Introduction to Continuous roller quenching heating furnace and heating furnace working principle

2025-5-27

Continuous roller quenching heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,the product looks atmospheric.,be loved by our customers.。The following is to introduce the Continuous roller quenching heating furnace:

1、Brief introduction of Continuous roller quenching heating furnace

Continuous roller quenching heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,in the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.,is designed by One-combustion energy saving with advanced technology。

Continuous roller quenching heating furnace

Continuous roller quenching heating furnace

2、Functional advantages of Continuous roller quenching heating furnace

Continuous roller quenching heating furnaces have the following advantages.

  1. Extend the service life of equipment
  2. The Continuous roller quenching heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

  3. Uniform heating
  4. The Continuous roller quenching heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

  5. Rapid temperature rise
  6. The Continuous roller quenching heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

  7. Improve product quality
  8. Because the Continuous roller quenching heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

  9. clean energy
  10. Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

Continuous roller quenching heating furnace

Continuous roller quenching heating furnace

3、Continuous roller quenching heating furnace introduction video

On-site aerial photography of Continuous roller quenching heating furnace。

Continuous roller quenching heating furnace

As you can see from the live video.,One-combustion energy saving it has the functions of Forging heating, temper, Casting heating, normalizing and hardening and tempering。

4、Continuous roller quenching heating furnace principle

Continuous roller quenching heating furnacethe principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

Continuous roller quenching heating furnace

Continuous roller quenching heating furnace

5、How much is the Continuous roller quenching heating furnace?

The Continuous roller quenching heating furnace price is introduced as follows:

  1. product function
  2. The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

  3. region
  4. There are differences in consumption levels in different regions, which directly affect the production and manufacturing costs of products. Generally speaking, the higher the consumption level, the higher the cost of producing products, and the higher the product cost, the higher the price naturally.

  5. market competition
  6. If there is a large demand for Continuous roller quenching heating furnace in the market, the price of products will naturally be high. On the other hand, if the supply of this equipment exceeds demand, then manufacturers will have inventory accumulation. In order to dispose of these products as soon as possible, some manufacturers will sell them by lowering the price of products, so the price will be very low.

  7. product configuration
  8. The higher the hardware configuration, the greater the product cost, so the sales price of such products will be higher. One-combustion energy saving pays special attention to the hardware configuration of products, so One-combustion energy saving Continuous roller quenching heating furnace has a higher cost performance.

  9. Model type
  10. Because of different models, the basic configuration of the product is different, so its cost input will be different. The higher the cost input, the higher the market sales price. Generally speaking, the large-scale Continuous roller quenching heating furnace has excellent performance, so it also makes the sales price high.

Continuous roller quenching heating furnace

Continuous roller quenching heating furnace

6、Company selection skills

Choosing a suitable Continuous roller quenching heating furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Continuous roller quenching heating furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

One-combustion energy saving

Continuous roller quenching heating furnaceIt has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.,is a common Continuous roller quenching heating furnace,Widely used in Metal forging heating, Energy conservation and environmental protection, Metal melting and casting, Metal heat treatment and Metal tempering。