What is a Continuous roll heating furnace? How much is the price of the Forging furnace?

Continuous roll heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

1、Brief introduction of Continuous roll heating furnace

Continuous roll heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the main structure includes convection chamber, Radiation chamber, ventilation system, furnace chamber and ventilation system，This productSimple structure and reliable operation.，it has the characteristics of Stable and reliable, Easy to maintain, Strong adaptability, energy-efficient and energy saving and environmental protection，the product looks beautiful.，multifunctional, with functions such as Casting heating, normalizing, anneal, Forging heating and heat treatment。

Continuous roll heating furnace

2、Structural advantages of Continuous roll heating furnace

The Continuous roll heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Radiation chamber

The heat load of the main place for Continuous roll heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Continuous roll heating furnace

3、Introduction of Continuous roll heating furnace characteristics

Continuous roll heating furnace has the following characteristics

1. Easy to maintain

The structural design of the Continuous roll heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Continuous roll heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Easy to maintain

The structural design of the Continuous roll heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Easy to control

The combustion system and ventilation system of the Continuous roll heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Strong adaptability

The Continuous roll heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Continuous roll heating furnace

4、Continuous roll heating furnace explanation video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Continuous roll heating furnace production process and production site, and gain favorable comments and recognition from customers.。

Continuous roll heating furnace

As you can see from the live video.，One-combustion energy saving it is usually composed of Radiation chamber, convection chamber, combustor, recovery of waste heat and ventilation system，Continuous roll heating furnaceThe structural design is more advanced and reasonable.。

5、Functional advantages of Continuous roll heating furnace

Continuous roll heating furnaces have the following advantages.

1. Improve product quality

Because the Continuous roll heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Rapid temperature rise

The Continuous roll heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. Wide application range

The Continuous roll heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Uniform heating

The Continuous roll heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Intelligent control

The Continuous roll heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Continuous roll heating furnace

Continuous roll heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，in the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。