Introduction to Continuous roller quenching furnace and heating furnace advantages and features

Continuous roller quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，at work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the main features are energy-efficient, Strong adaptability, Easy to control, energy saving and environmental protection and Easy to maintain，multifunctional, with functions such as Casting heating, heat treatment, quench, Forging heating and anneal，it is widely used inmachinery,aerospace,pharmacy,automobile,chemical industry and other industries。The following is to introduce the Continuous roller quenching furnace:

1、Brief introduction of Continuous roller quenching furnace

Continuous roller quenching furnaceIt is a forging heating device using gas as fuel.，The structural design is simple, novel and special.，Structure consists of ventilation system, recovery of waste heat, furnace chamber, recovery of waste heat, combustor and so on，is a common Continuous roller quenching furnace，Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，favorable price，modern technology。

Continuous roller quenching furnace

2、Advantages of Continuous roller quenching furnace principle

Continuous roller quenching furnacethe principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，the product looks atmospheric.，multifunctional, with functions such as Casting heating, temper, Forging heating, anneal and normalizing，It has a wide range of uses, including Metal forging heating, Metal heat treatment, Metal forging heating, Metal melting and casting and Energy conservation and environmental protection，be loved by our customers.。

Continuous roller quenching furnace

3、Structural characteristics of Continuous roller quenching furnace

The Continuous roller quenching furnace structure is introduced as follows:

1. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

2. furnace chamber

A space for holding metallic materials for heating.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Radiation chamber

The heat load of the main place for Continuous roller quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Continuous roller quenching furnace

4、On-site real shot of Continuous roller quenching furnace

the product looks beautiful., advanced technology, complete specifications and models。

Continuous roller quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Continuous roller quenching furnace price advantage

The Continuous roller quenching furnace price is introduced as follows:

1. select a qualified person

Different manufacturers have different material selection standards. The better the quality of the selected materials, the more expensive the products will be. On the contrary, the prices will be low. However, to avoid customers being deceived, compare several products of the same specification and model before deciding to purchase.

2. Self quality

Quality generally refers to the quality of the product. The better the quality, the higher the quality of the product. Because the quality is directly proportional to the cost of the product, the price of the Continuous roller quenching furnace will vary greatly. One-combustion energy saving attaches great importance to the quality of products, and the formulation of prices is also reasonable.

3. Company size

The products manufactured by manufacturers of different scales are also different. Large-scale manufacturers have advanced production technology, the quality of products manufactured is reliable, and large-scale manufacturers have perfect after-sales service, which can provide greater protection for customers and the products manufactured are more cost-effective. Therefore, customers should try to choose large manufacturers to purchase.

4. market

The market has great fluctuation, which is also the key factor that leads to the imbalance and instability of supply and demand, and then leads to great changes in product prices. Only after a comprehensive understanding and investigation of the market can we make a reasonable decision, and then we can formulate a Continuous roller quenching furnace price sales plan that customers are satisfied with, and the main reason for its price rationality is also reflected here.

5. manufacturing cost

A Continuous roller quenching furnace needs to spend a lot of manufacturing costs from research and development to production to sales, including raw material costs, technical costs, labor costs, etc. The higher the manufacturing cost, the higher the price will be.

Continuous roller quenching furnace

6、One-combustion energy saving delivery site

The following is the live video of Continuous roller quenching furnace designed and produced by One-combustion energy saving for users, from which we can see the Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost. of Continuous roller quenching furnace.。

Continuous roller quenching furnace

As you can see from the live video.One-combustion energy saving the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。

Continuous roller quenching furnaceIt is a product series that integrates Energy conservation and environmental protection, Improve production efficiency, Metal heat treatment, Metal tempering and Metal melting and casting，the product looks atmospheric.，it has the functions of temper, Casting heating, normalizing, hardening and tempering and heat treatment。