Introduction to Roller shaft quenching furnace, heating furnace advantages, characteristics and principles

Roller shaft quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，Widely used inImprove production efficiency,Energy conservation and environmental protection,Metal melting and casting,Improve production efficiency,Metal tempering and so on，is designed by One-combustion energy saving with advanced technology。

1、Brief introduction of Roller shaft quenching furnace

Roller shaft quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it is widely used in chemical industry, electron, Household necessities, pharmacy, surface treatment and other industries，The price is low and affordable，modern technology。

Roller shaft quenching furnace

2、Roller shaft quenching furnace application

Roller shaft quenching furnaces have the following purposes.

1. Energy conservation and environmental protection

The Roller shaft quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal forging heating

The Roller shaft quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The Roller shaft quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal forging heating

The Roller shaft quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal tempering

By properly heating and cooling the metal material, the Roller shaft quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Roller shaft quenching furnace

3、Roller shaft quenching furnace advantage

The advantages of Roller shaft quenching furnace are as follows:

1. Rapid temperature rise

The Roller shaft quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Multiple fuel options

Although the Roller shaft quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Wide application range

The Roller shaft quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Efficient combustion

The Roller shaft quenching furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. easy to operate

The operation interface of the Roller shaft quenching furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Roller shaft quenching furnace

4、Roller shaft quenching furnace characteristics

The Roller shaft quenching furnace features are as follows:

1. Strong adaptability

The Roller shaft quenching furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. Easy to maintain

The structural design of the Roller shaft quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Stable and reliable

The Roller shaft quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to control

The combustion system and ventilation system of the Roller shaft quenching furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Strong adaptability

The Roller shaft quenching furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Roller shaft quenching furnace

5、Structural characteristics of Roller shaft quenching furnace

The Roller shaft quenching furnace has the following structure

1. Radiation chamber

The heat load of the main place for Roller shaft quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Roller shaft quenching furnace

6、How much is the Roller shaft quenching furnace?

The Roller shaft quenching furnace price is introduced as follows:

1. deploy

Usually, the quotation of Roller shaft quenching furnace changes with its configuration, but the quotation is different according to the different needs of customers and different product configurations.

2. Service factor

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Roller shaft quenching furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Roller shaft quenching furnace price can meet the purchasing needs of customers.

3. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

4. raw material

The quality of materials directly determines the cost. The worse the materials are, the lower the cost will be, and the cheaper the price will be. Of course, the materials are better and the cost is higher, so the overall quotation is naturally higher.

5. geographical position

One-combustion energy saving has a geographical advantage, where the transportation is developed, the product transportation cost is low, and the price and consumption level are also low, which provides a good sales environment for Roller shaft quenching furnace.

Roller shaft quenching furnace

Roller shaft quenching furnaceat runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，The structural design is more advanced and reasonable.，it is mainly composed of convection chamber, recovery of waste heat, ventilation system, Radiation chamber and furnace chamber。