Introduction to Roll type industrial furnace, introduction to heating furnace advantages and characteristics

Roll type industrial furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

1、Brief introduction of Roll type industrial furnace

Roll type industrial furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

Roll type industrial furnace

2、Roll type industrial furnace structure

The Roll type industrial furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Radiation chamber

The heat load of the main place for Roll type industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Roll type industrial furnace

3、Roll type industrial furnace characteristics

The Roll type industrial furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Efficient heating

The Roll type industrial furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Strong adaptability

The Roll type industrial furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

5. Easy to maintain

The structural design of the Roll type industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Roll type industrial furnace

4、Working principle of Roll type industrial furnace

Roll type industrial furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.。

Roll type industrial furnace

5、On-site real shot of Roll type industrial furnace

Roll type industrial furnace have various specifications and models, which can meet the diverse needs of users. The following are high-definition real pictures, which are exquisite in workmanship and trustworthy.。

Roll type industrial furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Roll type industrial furnace quotation

The Roll type industrial furnace price is introduced as follows:

1. Overall configuration

Usually, the quotation of Roll type industrial furnace changes with its configuration, but the quotation is different according to the different needs of customers and different product configurations.

2. Model type

The same type of equipment, with different models and sizes, has different investment costs, so the quotations to customers are naturally different. Generally speaking, the larger the model, the higher the price, and the smaller the model, the lower the price.

3. Cost input

The manufacturing cost has a great influence on the price. There are many cost factors, including the purchase of raw materials and the quality of products. These factors are all cost inputs. One-combustion energy saving has made a strong balance between the cost input and the sales price, so that the quality of our products can be guaranteed and the comprehensive price of products can reach the degree of customer satisfaction.

4. model

The same type of equipment, with different models and sizes, has different investment costs, so the quotations to customers are naturally different. Generally speaking, the larger the model, the higher the price, and the smaller the model, the lower the price.

5. service

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Roll type industrial furnace price and service can meet the actual needs of customers.

Roll type industrial furnace

Roll type industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is a common Roll type industrial furnace。