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Introduction to Roller bottom solid solution quenching furnace, advantages, characteristics and principles of heating furnace

2025-5-27

Roller bottom solid solution quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,it is widely used in heat treatment, Household necessities, material, pharmacy, machinery and other industries,the product looks beautiful.。

1、Brief introduction of Roller bottom solid solution quenching furnace

Roller bottom solid solution quenching furnaceIt is a forging heating device using gas as fuel.。

Roller bottom solid solution quenching furnace

Roller bottom solid solution quenching furnace

2、Functional advantages of Roller bottom solid solution quenching furnace

Roller bottom solid solution quenching furnaces have the following advantages.

  1. Wide application range
  2. The Roller bottom solid solution quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

  3. Improve product quality
  4. Because the Roller bottom solid solution quenching furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

  5. Reduce operating costs
  6. The efficient combustion and waste heat recovery system of the Roller bottom solid solution quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

  7. Intelligent control
  8. The Roller bottom solid solution quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

  9. Intelligent control
  10. The Roller bottom solid solution quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Roller bottom solid solution quenching furnace

Roller bottom solid solution quenching furnace

3、Roller bottom solid solution quenching furnace application

Roller bottom solid solution quenching furnaces have the following purposes.

  1. Metal melting and casting
  2. Although it is mainly used for forging heating, some types of Roller bottom solid solution quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

  3. Metal forging heating
  4. The Roller bottom solid solution quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

  5. Metal heat treatment
  6. In addition to forging heating, Roller bottom solid solution quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

  7. Metal tempering
  8. By properly heating and cooling the metal material, the Roller bottom solid solution quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

  9. Metal melting and casting
  10. Although it is mainly used for forging heating, some types of Roller bottom solid solution quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Roller bottom solid solution quenching furnace

Roller bottom solid solution quenching furnace

4、Roller bottom solid solution quenching furnace function

Roller bottom solid solution quenching furnaceit has the functions of normalizing, heat treatment, hardening and tempering, Forging heating and normalizing,it is mainly composed of ventilation system, furnace chamber, combustor, ventilation system and recovery of waste heat。

Roller bottom solid solution quenching furnace

Roller bottom solid solution quenching furnace

5、Roller bottom solid solution quenching furnace structure composition

The Roller bottom solid solution quenching furnace has the following structure

  1. convection chamber
  2. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

  3. combustor
  4. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  5. combustor
  6. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  7. furnace chamber
  8. A space for holding metallic materials for heating.

  9. Waste heat recovery system
  10. Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Roller bottom solid solution quenching furnace

Roller bottom solid solution quenching furnace

6、Brief introduction of Roller bottom solid solution quenching furnace

Roller bottom solid solution quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.,it has the functions of quench, temper, Casting heating, anneal and heat treatment,is a common Roller bottom solid solution quenching furnace,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Roller bottom solid solution quenching furnace

Roller bottom solid solution quenching furnace

Roller bottom solid solution quenching furnacethe product looks atmospheric.,the advantage is The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.。