Introduction to Roller bottom heat treatment furnace and Forging furnace structure principle

Roller bottom heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，The overall structural design is relatively simple and compact.，structure mainly includes: ventilation system, combustor, ventilation system, convection chamber, ventilation system and so on。

1、Brief introduction of Roller bottom heat treatment furnace

Roller bottom heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，at runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，customizable。

Roller bottom heat treatment furnace

2、Functional advantages of Roller bottom heat treatment furnace

Roller bottom heat treatment furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roller bottom heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Improve product quality

Because the Roller bottom heat treatment furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

3. Wide application range

The Roller bottom heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Intelligent control

The Roller bottom heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Efficient combustion

The Roller bottom heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Roller bottom heat treatment furnace

3、Roller bottom heat treatment furnace characteristics

The Roller bottom heat treatment furnace features are as follows:

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Efficient heating

The Roller bottom heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Easy to maintain

The structural design of the Roller bottom heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Easy to control

The combustion system and ventilation system of the Roller bottom heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

5. Stable and reliable

The Roller bottom heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Roller bottom heat treatment furnace

4、Advantages of Roller bottom heat treatment furnace principle

Roller bottom heat treatment furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it is mainly composed of recovery of waste heat, Radiation chamber, furnace chamber, Radiation chamber and recovery of waste heat，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

Roller bottom heat treatment furnace

5、Roller bottom heat treatment furnace application

Roller bottom heat treatment furnaces have the following purposes.

1. Metal forging heating

The Roller bottom heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Energy conservation and environmental protection

The Roller bottom heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller bottom heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller bottom heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Roller bottom heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Roller bottom heat treatment furnace

Roller bottom heat treatment furnaceIt is a forging heating device using gas as fuel.，the product looks beautiful.。