What is a Industrial furnace for roller heat treatment? Introduction to the advantages and characteristics of Forging furnace functions

Industrial furnace for roller heat treatmentIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，at the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the product looks atmospheric.，Strong adaptability,Stable and reliable,Strong adaptability,energy-efficient,Stable and reliable，It has the functions of Energy conservation and environmental protection, Metal heat treatment, Metal melting and casting, Metal tempering and Energy conservation and environmental protection。

1、Brief introduction of Industrial furnace for roller heat treatment

Industrial furnace for roller heat treatmentIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，The structural design is simple, novel and special.，the main structure includes Radiation chamber, convection chamber, combustor, furnace chamber, recovery of waste heat and so on，multifunctional, with functions such as Casting heating, hardening and tempering, heat treatment, Forging heating and Casting heating，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，is based on One-combustion energy saving is a kind of Industrial furnace for roller heat treatment manufactured by One-combustion energy saving。

Industrial furnace for roller heat treatment

2、Industrial furnace for roller heat treatment use

The purpose of Industrial furnace for roller heat treatment is introduced as follows:

1. Metal forging heating

The Industrial furnace for roller heat treatment can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Industrial furnace for roller heat treatments can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal tempering

By properly heating and cooling the metal material, the Industrial furnace for roller heat treatment can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal heat treatment

In addition to forging heating, Industrial furnace for roller heat treatments can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Energy conservation and environmental protection

The Industrial furnace for roller heat treatment uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Industrial furnace for roller heat treatment

3、Industrial furnace for roller heat treatment video detail

On-site aerial photography of Industrial furnace for roller heat treatment。

Industrial furnace for roller heat treatment

As you can see from the live video.，One-combustion energy saving the principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

4、Industrial furnace for roller heat treatment principle

Industrial furnace for roller heat treatmentat runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the product looks atmospheric.，it has the functions of temper, normalizing, heat treatment, Forging heating and anneal。

Industrial furnace for roller heat treatment

5、Structural characteristics of Industrial furnace for roller heat treatment

The Industrial furnace for roller heat treatment structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Industrial furnace for roller heat treatment

Industrial furnace for roller heat treatmentIt is a product series that integrates Improve production efficiency, Metal forging heating, Improve production efficiency, Metal forging heating and Metal tempering，the product looks beautiful.。