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Introduction to Natural gas chain annealing furnace, forging furnace advantages, characteristics and principles

2025-5-27

Natural gas chain annealing furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.,the product looks beautiful.,Easy to maintain,Stable and reliable,energy saving and environmental protection,energy-efficient,Easy to control,multifunctional, with functions such as quench, heat treatment, anneal, normalizing and Casting heating。The following is to introduce the Natural gas chain annealing furnace:

1、Brief introduction of Natural gas chain annealing furnace

Natural gas chain annealing furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,It has a wide range of uses, including Metal forging heating, Energy conservation and environmental protection, Metal tempering, Metal melting and casting and Energy conservation and environmental protection,the main features are Easy to maintain, energy-efficient, Stable and reliable, energy saving and environmental protection and Strong adaptability,has been favored by more and more customers.。

Natural gas chain annealing furnace

Natural gas chain annealing furnace

2、Natural gas chain annealing furnace application

Natural gas chain annealing furnaces have the following purposes.

  1. Metal heat treatment
  2. In addition to forging heating, Natural gas chain annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

  3. Improve production efficiency
  4. The Natural gas chain annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

  5. Metal melting and casting
  6. Although it is mainly used for forging heating, some types of Natural gas chain annealing furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

  7. Metal tempering
  8. By properly heating and cooling the metal material, the Natural gas chain annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

  9. Metal forging heating
  10. The Natural gas chain annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Natural gas chain annealing furnace

Natural gas chain annealing furnace

3、Natural gas chain annealing furnace structure composition

The Natural gas chain annealing furnace structure is introduced as follows:

  1. convection chamber
  2. The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

  3. ventilation system
  4. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  5. furnace chamber
  6. A space for holding metallic materials for heating.

  7. Waste heat recovery system
  8. Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

  9. Radiation chamber
  10. The heat load of the main place for Natural gas chain annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Natural gas chain annealing furnace

Natural gas chain annealing furnace

4、Natural gas chain annealing furnace principle

Natural gas chain annealing furnaceat the start of the operation,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.,It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,it is widely used in aerospace, heat treatment, petroleum, Machinery manufacturing, automobile and other industries。

Natural gas chain annealing furnace

Natural gas chain annealing furnace

5、Natural gas chain annealing furnace function

Natural gas chain annealing furnaceit has the functions of Casting heating, quench, anneal, normalizing and heat treatment。

Natural gas chain annealing furnace

Natural gas chain annealing furnace

6、Why choose One-combustion energy saving?

Choosing a suitable Natural gas chain annealing furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Natural gas chain annealing furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

One-combustion energy saving

Natural gas chain annealing furnaceHeat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,the product looks beautiful.,Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.。