Introduction to Regenerative burner tube quenching furnace and forging furnace working principle

Regenerative burner tube quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，the main structure includes Radiation chamber, ventilation system, combustor, furnace chamber, ventilation system and so on，the product looks beautiful.，is a kind of Regenerative burner tube quenching furnace manufactured by One-combustion energy saving。

1、Brief introduction of Regenerative burner tube quenching furnace

Regenerative burner tube quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，the main features are Easy to maintain, Strong adaptability, Easy to control, energy saving and environmental protection and Easy to maintain，Cheap and high quality。

Regenerative burner tube quenching furnace

2、Regenerative burner tube quenching furnace structure composition

The Regenerative burner tube quenching furnace structure is introduced as follows:

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Regenerative burner tube quenching furnace

3、Regenerative burner tube quenching furnace function

Regenerative burner tube quenching furnacemultifunctional, with functions such as heat treatment, hardening and tempering, temper, Forging heating and Casting heating，Widely used inMetal heat treatment,Metal melting and casting,Metal tempering,Energy conservation and environmental protection,Improve production efficiency and so on，at work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is a common Regenerative burner tube quenching furnace，it is widely used inbuilding materials,heat treatment,machinery,light industry,chemical industry and other industries。

Regenerative burner tube quenching furnace

4、Regenerative burner tube quenching furnace application

Regenerative burner tube quenching furnaces have the following purposes.

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative burner tube quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Metal tempering

By properly heating and cooling the metal material, the Regenerative burner tube quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal forging heating

The Regenerative burner tube quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Regenerative burner tube quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Improve production efficiency

The Regenerative burner tube quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Regenerative burner tube quenching furnace

5、Regenerative burner tube quenching furnace performance advantage

The advantages of Regenerative burner tube quenching furnace are as follows:

1. Wide application range

The Regenerative burner tube quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Multiple fuel options

Although the Regenerative burner tube quenching furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

4. Uniform heating

The Regenerative burner tube quenching furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Intelligent control

The Regenerative burner tube quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Regenerative burner tube quenching furnace

Regenerative burner tube quenching furnaceThe use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，it has been widely used in material, machinery, Machinery manufacturing, metallurgy, petroleum and other industries。