Introduction to Quenching chain annealing furnace and Forging furnace working principle

Quenching chain annealing furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，be loved by our customers.。

1、Brief introduction of Quenching chain annealing furnace

Quenching chain annealing furnaceIt is a forging heating device using gas as fuel.，generally, it is composed of Radiation chamber, ventilation system, recovery of waste heat, combustor, furnace chamber and other major components，productThe overall structural design is relatively simple and compact.，the main features are energy-efficient, Easy to maintain, Stable and reliable, Strong adaptability and Easy to maintain，super quality and competitive price。

Quenching chain annealing furnace

2、Introduction of advantages of Quenching chain annealing furnace

Quenching chain annealing furnaces have the following advantages.

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Quenching chain annealing furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Intelligent control

The Quenching chain annealing furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Rapid temperature rise

The Quenching chain annealing furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Improve product quality

Because the Quenching chain annealing furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Efficient combustion

The Quenching chain annealing furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Quenching chain annealing furnace

3、Quenching chain annealing furnace structure composition

The Quenching chain annealing furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Quenching chain annealing furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. furnace chamber

A space for holding metallic materials for heating.

Quenching chain annealing furnace

4、Quenching chain annealing furnace characteristics

The Quenching chain annealing furnace features are as follows:

1. Efficient heating

The Quenching chain annealing furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. Stable and reliable

The Quenching chain annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Stable and reliable

The Quenching chain annealing furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Strong adaptability

The Quenching chain annealing furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Quenching chain annealing furnace

5、Quenching chain annealing furnace application

Quenching chain annealing furnaces have the following purposes.

1. Improve production efficiency

The Quenching chain annealing furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Quenching chain annealing furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Energy conservation and environmental protection

The Quenching chain annealing furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal forging heating

The Quenching chain annealing furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal heat treatment

In addition to forging heating, Quenching chain annealing furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Quenching chain annealing furnace

6、Quenching chain annealing furnace principle

Quenching chain annealing furnaceat work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，it is widely used in shipping, material, petroleum, building materials, heat treatment and other industries，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，is a kind of high quality and low price Quenching chain annealing furnace，The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。

Quenching chain annealing furnace

Quenching chain annealing furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。