What is a Natural gas regenerative step heat treatment furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

Natural gas regenerative step heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Widely used in Metal heat treatment, Metal melting and casting, Metal forging heating, Metal tempering and Energy conservation and environmental protection，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，at the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，it is widely used in surface treatment, machinery, chemical industry, pharmacy and aerospace。

1、Brief introduction of Natural gas regenerative step heat treatment furnace

Natural gas regenerative step heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，usually used in Household necessities, Machinery manufacturing, electron, surface treatment, machinery and other fields。

Natural gas regenerative step heat treatment furnace

2、Working principle of Natural gas regenerative step heat treatment furnace

Natural gas regenerative step heat treatment furnaceat work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，The price is low and affordable。

Natural gas regenerative step heat treatment furnace

3、Natural gas regenerative step heat treatment furnace structure composition

The Natural gas regenerative step heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Natural gas regenerative step heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. Radiation chamber

The heat load of the main place for Natural gas regenerative step heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Natural gas regenerative step heat treatment furnace

4、Natural gas regenerative step heat treatment furnace work site real shot

The styles and designs of Natural gas regenerative step heat treatment furnace are diverse, and the specifications and models can be tailored according to users' needs, providing high-definition drawings for our customers' reference.。

Natural gas regenerative step heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Functional advantages of Natural gas regenerative step heat treatment furnace

Natural gas regenerative step heat treatment furnaces have the following advantages.

1. Rapid temperature rise

The Natural gas regenerative step heat treatment furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Natural gas regenerative step heat treatment furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Wide application range

The Natural gas regenerative step heat treatment furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

4. Efficient combustion

The Natural gas regenerative step heat treatment furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. easy to operate

The operation interface of the Natural gas regenerative step heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Natural gas regenerative step heat treatment furnace

Natural gas regenerative step heat treatment furnacemultifunctional, with functions such as heat treatment, Forging heating, quench, normalizing and anneal，The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。